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Predictive maintenance enabled by machine learning: Use cases and challenges in the automotive industry

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  • Theissler, Andreas
  • Pérez-Velázquez, Judith
  • Kettelgerdes, Marcel
  • Elger, Gordon

Abstract

Recent developments in maintenance modelling fuelled by data-based approaches such as machine learning (ML), have enabled a broad range of applications. In the automotive industry, ensuring the functional safety over the product life cycle while limiting maintenance costs has become a major challenge. One crucial approach to achieve this, is predictive maintenance (PdM). Since modern vehicles come with an enormous amount of operating data, ML is an ideal candidate for PdM. While PdM and ML for automotive systems have both been covered in numerous review papers, there is no current survey on ML-based PdM for automotive systems. The number of publications in this field is increasing — underlining the need for such a survey. Consequently, we survey and categorize papers and analyse them from an application and ML perspective. Following that, we identify open challenges and discuss possible research directions. We conclude that (a) publicly available data would lead to a boost in research activities, (b) the majority of papers rely on supervised methods requiring labelled data, (c) combining multiple data sources can improve accuracies, (d) the use of deep learning methods will further increase but requires efficient and interpretable methods and the availability of large amounts of (labelled) data.

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  • Theissler, Andreas & Pérez-Velázquez, Judith & Kettelgerdes, Marcel & Elger, Gordon, 2021. "Predictive maintenance enabled by machine learning: Use cases and challenges in the automotive industry," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
  • Handle: RePEc:eee:reensy:v:215:y:2021:i:c:s0951832021003835
    DOI: 10.1016/j.ress.2021.107864
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    5. Chadha, Mayank & Ramancha, Mukesh K. & Vega, Manuel A. & Conte, Joel P. & Todd, Michael D., 2023. "The modeling of risk perception in the use of structural health monitoring information for optimal maintenance decisions," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    6. Arnaldo Rabello de Aguiar Vallim Filho & Daniel Farina Moraes & Marco Vinicius Bhering de Aguiar Vallim & Leilton Santos da Silva & Leandro Augusto da Silva, 2022. "A Machine Learning Modeling Framework for Predictive Maintenance Based on Equipment Load Cycle: An Application in a Real World Case," Energies, MDPI, vol. 15(10), pages 1-41, May.
    7. Xu, Yadong & Yan, Xiaoan & Sun, Beibei & Liu, Zheng, 2022. "Global contextual residual convolutional neural networks for motor fault diagnosis under variable-speed conditions," Reliability Engineering and System Safety, Elsevier, vol. 225(C).
    8. Wang, Jian & Gao, Shibin & Yu, Long & Zhang, Dongkai & Xie, Chenlin & Chen, Ke & Kou, Lei, 2023. "Data-driven lightning-related failure risk prediction of overhead contact lines based on Bayesian network with spatiotemporal fragility model," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    9. Guan, Xiaoshu & Xiang, Zhengliang & Bao, Yuequan & Li, Hui, 2022. "Structural dominant failure modes searching method based on deep reinforcement learning," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    10. Wang, Chu & Dou, Manfeng & Li, Zhongliang & Outbib, Rachid & Zhao, Dongdong & Zuo, Jian & Wang, Yuanlin & Liang, Bin & Wang, Peng, 2023. "Data-driven prognostics based on time-frequency analysis and symbolic recurrent neural network for fuel cells under dynamic load," Reliability Engineering and System Safety, Elsevier, vol. 233(C).
    11. Zhang, Wei-Heng & Qin, Jianjun & Lu, Da-Gang & Liu, Min & Faber, Michael H., 2023. "Quantification of the value of condition monitoring system with time-varying monitoring performance in the context of risk-based inspection," Reliability Engineering and System Safety, Elsevier, vol. 231(C).
    12. Wang, Hui & Zheng, Junkang & Xiang, Jiawei, 2023. "Online bearing fault diagnosis using numerical simulation models and machine learning classifications," Reliability Engineering and System Safety, Elsevier, vol. 234(C).

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