IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v178y2018icp130-139.html
   My bibliography  Save this article

Novel methodology for optimising the design, operation and maintenance of a multi-AGV system

Author

Listed:
  • Yan, Rundong
  • Dunnett, S.J.
  • Jackson, L.M.

Abstract

Automated guided vehicles (AGVs) have long been identified as a potential driver to improve system efficiency and lower labour costs in material handling systems. Accordingly, the reliability and availability of AGV systems is crucial to assure the stability and efficiency of these systems. However, the reliability issues and maintenance strategies of AGVs have not previously been studied sufficiently. This is even more marked in the case of multi-AGV systems that consist of fleets of AGVs. To fill this knowledge gap, research is conducted considering a multi-AGV system, consisting of three AGVs, in order to develop a scientific methodology for optimising the layout design, operation and maintenance of a multi-AGV system. Once an AGV is failed, it will be towed to the maintenance site for repair by a recycle vehicle to prevent deadlock and conflict. The efficiency of the recycling process of failed AGVs in a multi-AGV system, with respect to the change of location of the maintenance site, is analysed by the approach of coloured Petri nets (CPNs). A CPN model simulating the corrective and periodic preventive maintenance processes of failed AGVs is also developed in order to investigate the impact of different AGV maintenance strategies on the operation efficiency of the multi-AGV system. The simulation results obtained clearly show that the location of maintenance sites and maintenance strategies do have significant influence on the performance of a multi-AGV system, where corrective maintenance is an effective measure to maintain the long-term reliability and stability of the system.

Suggested Citation

  • Yan, Rundong & Dunnett, S.J. & Jackson, L.M., 2018. "Novel methodology for optimising the design, operation and maintenance of a multi-AGV system," Reliability Engineering and System Safety, Elsevier, vol. 178(C), pages 130-139.
    • Handle: RePEc:eee:reensy:v:178:y:2018:i:c:p:130-139
    DOI: 10.1016/j.ress.2018.06.003
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832017311559
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2018.06.003?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Le-Anh, Tuan & De Koster, M.B.M., 2006. "A review of design and control of automated guided vehicle systems," European Journal of Operational Research, Elsevier, vol. 171(1), pages 1-23, May.
    2. Veronica Fornlöf & Diego Galar & Anna Syberfeldt & Torgny Almgren, 2016. "RUL estimation and maintenance optimization for aircraft engines: a system of system approach," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 7(4), pages 450-461, December.
    3. Vis, Iris F.A., 2006. "Survey of research in the design and control of automated guided vehicle systems," European Journal of Operational Research, Elsevier, vol. 170(3), pages 677-709, May.
    4. Magnus Löfstrand & Sean Reed & Magnus Karlberg & John Andrews & Lennart Karlsson & Sarah Dunnett, 2012. "Modelling and simulation of functional product system availability and support costs," International Journal of Product Development, Inderscience Enterprises Ltd, vol. 16(3/4), pages 304-325.
    5. Cho, Danny I. & Parlar, Mahmut, 1991. "A survey of maintenance models for multi-unit systems," European Journal of Operational Research, Elsevier, vol. 51(1), pages 1-23, March.
    6. Toshio Nakagawa, 2005. "Maintenance Theory of Reliability," Springer Series in Reliability Engineering, Springer, number 978-1-84628-221-8, February.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Theissler, Andreas & Pérez-Velázquez, Judith & Kettelgerdes, Marcel & Elger, Gordon, 2021. "Predictive maintenance enabled by machine learning: Use cases and challenges in the automotive industry," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Fragapane, Giuseppe & de Koster, René & Sgarbossa, Fabio & Strandhagen, Jan Ola, 2021. "Planning and control of autonomous mobile robots for intralogistics: Literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 294(2), pages 405-426.
    3. Yubang Liu & Shouwen Ji & Zengrong Su & Dong Guo, 2019. "Multi-objective AGV scheduling in an automatic sorting system of an unmanned (intelligent) warehouse by using two adaptive genetic algorithms and a multi-adaptive genetic algorithm," PLOS ONE, Public Library of Science, vol. 14(12), pages 1-21, December.
    4. Yan, R. & Dunnett, S.J. & Jackson, L.M., 2022. "Model-Based Research for Aiding Decision-Making During the Design and Operation of Multi-Load Automated Guided Vehicle Systems," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    5. Agnieszka A. Tubis & Honorata Poturaj, 2022. "Risk Related to AGV Systems—Open-Access Literature Review," Energies, MDPI, vol. 15(23), pages 1-23, November.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Amir Ahmadi-Javid & Nasrin Ramshe, 2019. "Designing flexible loop-based material handling AGV paths with cell-adjacency priorities: an efficient cutting-plane algorithm," 4OR, Springer, vol. 17(4), pages 373-400, December.
    2. Amogh Bhosekar & Sandra Ekşioğlu & Tuğçe Işık & Robert Allen, 2023. "A discrete event simulation model for coordinating inventory management and material handling in hospitals," Annals of Operations Research, Springer, vol. 320(2), pages 603-630, January.
    3. Fragapane, Giuseppe & de Koster, René & Sgarbossa, Fabio & Strandhagen, Jan Ola, 2021. "Planning and control of autonomous mobile robots for intralogistics: Literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 294(2), pages 405-426.
    4. Leonard Heilig & Stefan Voß, 2017. "Inter-terminal transportation: an annotated bibliography and research agenda," Flexible Services and Manufacturing Journal, Springer, vol. 29(1), pages 35-63, March.
    5. Aziez, Imadeddine & Côté, Jean-François & Coelho, Leandro C., 2022. "Fleet sizing and routing of healthcare automated guided vehicles," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 161(C).
    6. Ferrara, Andrea & Gebennini, Elisa & Grassi, Andrea, 2014. "Fleet sizing of laser guided vehicles and pallet shuttles in automated warehouses," International Journal of Production Economics, Elsevier, vol. 157(C), pages 7-14.
    7. Dalila B. M. M. Fontes & Seyed Mahdi Homayouni, 2019. "Joint production and transportation scheduling in flexible manufacturing systems," Journal of Global Optimization, Springer, vol. 74(4), pages 879-908, August.
    8. Asef-Vaziri, Ardavan & Kazemi, Morteza & Eshghi, Kourosh & Lahmar, Maher, 2010. "An ant colony system for enhanced loop-based aisle-network design," European Journal of Operational Research, Elsevier, vol. 207(1), pages 110-120, November.
    9. AERTS, Babiche & CORNELISSENS, Trijntje & SÖRENSEN, Kenneth, 2018. "The influence of e-commerce on the design of warehouses - a literature review," Working Papers 2018013, University of Antwerp, Faculty of Business and Economics.
    10. Caroline Lloyd & Jonathan Payne, 2021. "Fewer jobs, better jobs? An international comparative study of robots and ‘routine’ work in the public sector," Industrial Relations Journal, Wiley Blackwell, vol. 52(2), pages 109-124, March.
    11. Xiang, Yisha, 2013. "Joint optimization of X¯ control chart and preventive maintenance policies: A discrete-time Markov chain approach," European Journal of Operational Research, Elsevier, vol. 229(2), pages 382-390.
    12. Roy, Debjit & Nigam, Shobhit & de Koster, René & Adan, Ivo & Resing, Jacques, 2019. "Robot-storage zone assignment strategies in mobile fulfillment systems," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 122(C), pages 119-142.
    13. Seyed Habib A. Rahmati & Abbas Ahmadi & Kannan Govindan, 2018. "A novel integrated condition-based maintenance and stochastic flexible job shop scheduling problem: simulation-based optimization approach," Annals of Operations Research, Springer, vol. 269(1), pages 583-621, October.
    14. Finkelstein, Maxim & Cha, Ji Hwan & Langston, Amy, 2023. "Improving classical optimal age-replacement policies for degrading items," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    15. Ali, Sajid & Pievatolo, Antonio, 2018. "Time and magnitude monitoring based on the renewal reward process," Reliability Engineering and System Safety, Elsevier, vol. 179(C), pages 97-107.
    16. Torrado, Nuria, 2022. "Optimal component-type allocation and replacement time policies for parallel systems having multi-types dependent components," Reliability Engineering and System Safety, Elsevier, vol. 224(C).
    17. Chen, Wanying & Gong, Yeming & Chen, Qi & Wang, Hongwei, 2024. "Does battery management matter? Performance evaluation and operating policies in a self-climbing robotic warehouse," European Journal of Operational Research, Elsevier, vol. 312(1), pages 164-181.
    18. Zhu, Mixin & Zhou, Xiaojun, 2023. "Hybrid opportunistic maintenance policy for serial-parallel multi-station manufacturing systems with spare part overlap," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    19. Ji Hwan Cha & Maxim Finkelstein, 2020. "On optimal life extension for degrading systems," Journal of Risk and Reliability, , vol. 234(3), pages 487-495, June.
    20. Fleischmann, Moritz & Bloemhof-Ruwaard, Jacqueline M. & Dekker, Rommert & van der Laan, Erwin & van Nunen, Jo A. E. E. & Van Wassenhove, Luk N., 1997. "Quantitative models for reverse logistics: A review," European Journal of Operational Research, Elsevier, vol. 103(1), pages 1-17, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:178:y:2018:i:c:p:130-139. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.