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Examining legitimatisation of additive manufacturing in the interplay between innovation, lean manufacturing and sustainability

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  • Ghobadian, Abby
  • Talavera, Irene
  • Bhattacharya, Arijit
  • Kumar, Vikas
  • Garza-Reyes, Jose Arturo
  • O'Regan, Nicholas

Abstract

In response to hypercompetition, globalisation and increasing consumer expectations, many manufacturing firms have embraced lean manufacturing (LM). The primary goal of LM is to reduce/eliminate waste (muda). There is broad consensus as to what constitutes waste, but not on LM implementation. Implementation is not prescriptive with each firm relying on a different combination of administrative, process and routine change/innovation. Lean manufacturing brings about incremental change relying on administrative, process and routine levers. It best fits mass production where process variability is low and demand is high and stable. Lean manufacturing can significantly reduce waste but not eliminate waste, and the attained benefits have not always lived up to expectations. Additive manufacturing (AM) promises to revolutionise manufacturing beyond recognition by eliminating or drastically removing the waste thereby achieving sustainability. But AM is at its formative stage – the space between the concept and growth - where many promising breakthrough technologies fail. To reach its full potential, it needs to achieve high-scale adoption. In this paper, we examine how AM can significantly reduce/eliminate waste and how it can deliver triple bottom line on an unprecedented scale. We contend that AM, if adopted deeply and widely, will take LM to its final frontier, but there are a number of impediments to this end. We identify legitimation as critical to its wide diffusion and develop a number of propositions expediting AM's legitimation. Legitimation of AM will ensure its deep and broad diffusion and should this happen, waste will be a thing of the past an important stride towards sustainable future.

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  • Ghobadian, Abby & Talavera, Irene & Bhattacharya, Arijit & Kumar, Vikas & Garza-Reyes, Jose Arturo & O'Regan, Nicholas, 2020. "Examining legitimatisation of additive manufacturing in the interplay between innovation, lean manufacturing and sustainability," International Journal of Production Economics, Elsevier, vol. 219(C), pages 457-468.
    • Handle: RePEc:eee:proeco:v:219:y:2020:i:c:p:457-468
    DOI: 10.1016/j.ijpe.2018.06.001
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    3. Naghshineh, Bardia & Carvalho, Helena, 2022. "The implications of additive manufacturing technology adoption for supply chain resilience: A systematic search and review," International Journal of Production Economics, Elsevier, vol. 247(C).
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    6. Marić, Josip & Opazo-Basáez, Marco & Vlačić, Božidar & Dabić, Marina, 2023. "Innovation management of three-dimensional printing (3DP) technology: Disclosing insights from existing literature and determining future research streams," Technological Forecasting and Social Change, Elsevier, vol. 193(C).
    7. Hettiarachchi, Biman Darshana & Brandenburg, Marcus & Seuring, Stefan, 2022. "Connecting additive manufacturing to circular economy implementation strategies: Links, contingencies and causal loops," International Journal of Production Economics, Elsevier, vol. 246(C).
    8. Julian Schwierzy & Robert Dehghan & Sebastian Schmidt & Elisa Rodepeter & Andreas Stoemmer & Kaan Uctum & Jan Kinne & David Lenz & Hanna Hottenrott, 2022. "Technology Mapping Using WebAI: The Case of 3D Printing," Papers 2201.01125, arXiv.org.
    9. Julian Schwierzy, 2021. "Digitalisation of Production: Industrial Additive Manufacturing and its Implications for Competition and Social Welfare," Munich Papers in Political Economy 16, Munich School of Politics and Public Policy and the School of Management at the Technical University of Munich.
    10. Jia Liu & Jiafeng Ye & Daniel Silva Izquierdo & Aleksandr Vinel & Nima Shamsaei & Shuai Shao, 2023. "A review of machine learning techniques for process and performance optimization in laser beam powder bed fusion additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3249-3275, December.
    11. Antonio Sartal & Josep Llach & Fernando León-Mateos, 2022. "“Do technologies really affect that much? exploring the potential of several industry 4.0 technologies in today’s lean manufacturing shop floors”," Operational Research, Springer, vol. 22(5), pages 6075-6106, November.
    12. Haug, Anders & Wickstrøm, Kent Adsbøll & Stentoft, Jan & Philipsen, Kristian, 2023. "Adoption of additive manufacturing: A survey of the role of knowledge networks and maturity in small and medium-sized Danish production firms," International Journal of Production Economics, Elsevier, vol. 255(C).
    13. Tancredi Pascucci & Giuseppina Maria Cardella & Brizeida Hernàndez-Sànchez & Jose Carlos Sànchez-Garcìa, 2022. "Environmental Sensitivity to Form a Sustainable Entrepreneurial Intention," Sustainability, MDPI, vol. 14(16), pages 1-17, August.
    14. Gabrielli do Livramento Gonçalves & Walter Leal Filho & Samara da Silva Neiva & André Borchardt Deggau & Manoela de Oliveira Veras & Flávio Ceci & Maurício Andrade de Lima & José Baltazar Salgueirinho, 2021. "The Impacts of the Fourth Industrial Revolution on Smart and Sustainable Cities," Sustainability, MDPI, vol. 13(13), pages 1-21, June.
    15. Beltagui, Ahmad & Gold, Stefan & Kunz, Nathan & Reiner, Gerald, 2023. "Special Issue: Rethinking operations and supply chain management in light of the 3D printing revolution," International Journal of Production Economics, Elsevier, vol. 255(C).

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