IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v81y2015icp601-614.html
   My bibliography  Save this article

An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid

Author

Listed:
  • Jung, Hyung-Chul
  • Taylor, Leighton
  • Krumdieck, Susan

Abstract

The ORC (organic Rankine cycle) technology is appropriate for conversion of low-grade industrial waste heat to electrical power due to its utilization of volatile organic fluids as working fluids. It has been proposed that zeotropic fluid mixtures can improve the ORC performance compared to pure fluids. The purpose of this paper was to demonstrate the feasibility of using a zeotropic mixture as working fluid through an experimental study with a lab-scale ORC (organic Rankine cycle) test rig. In this study, a zeotropic mixture of R245fa and R365mfc (48.5%/51.5% on a mole basis) was examined by focusing on its dynamic behavior in the system until reaching steady state and the performance in a scroll expander, a finned-tube heat extractor, an evaporator and a condenser. The test rig used the exhaust gas from a 30 kW Capstone™ Gas Turbine as its heat source. Computer simulation was conducted at system level with steady state conditions and the results were compared to experimental data.

Suggested Citation

  • Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    • Handle: RePEc:eee:energy:v:81:y:2015:i:c:p:601-614
    DOI: 10.1016/j.energy.2015.01.003
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544215000109
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2015.01.003?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Heberle, Florian & Preißinger, Markus & Brüggemann, Dieter, 2012. "Zeotropic mixtures as working fluids in Organic Rankine Cycles for low-enthalpy geothermal resources," Renewable Energy, Elsevier, vol. 37(1), pages 364-370.
    2. Shengjun, Zhang & Huaixin, Wang & Tao, Guo, 2011. "Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation," Applied Energy, Elsevier, vol. 88(8), pages 2740-2754, August.
    3. Chys, M. & van den Broek, M. & Vanslambrouck, B. & De Paepe, M., 2012. "Potential of zeotropic mixtures as working fluids in organic Rankine cycles," Energy, Elsevier, vol. 44(1), pages 623-632.
    4. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2010. "Parametric optimization and performance analysis of a waste heat recovery system using Organic Rankine Cycle," Energy, Elsevier, vol. 35(12), pages 5049-5062.
    5. Zhou, Naijun & Wang, Xiaoyuan & Chen, Zhuo & Wang, Zhiqi, 2013. "Experimental study on Organic Rankine Cycle for waste heat recovery from low-temperature flue gas," Energy, Elsevier, vol. 55(C), pages 216-225.
    6. Pei, Gang & Li, Jing & Li, Yunzhu & Wang, Dongyue & Ji, Jie, 2011. "Construction and dynamic test of a small-scale organic rankine cycle," Energy, Elsevier, vol. 36(5), pages 3215-3223.
    7. Hung, T.C. & Wang, S.K. & Kuo, C.H. & Pei, B.S. & Tsai, K.F., 2010. "A study of organic working fluids on system efficiency of an ORC using low-grade energy sources," Energy, Elsevier, vol. 35(3), pages 1403-1411.
    8. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    9. Quoilin, Sylvain & Aumann, Richard & Grill, Andreas & Schuster, Andreas & Lemort, Vincent & Spliethoff, Hartmut, 2011. "Dynamic modeling and optimal control strategy of waste heat recovery Organic Rankine Cycles," Applied Energy, Elsevier, vol. 88(6), pages 2183-2190, June.
    10. Wang, J.L. & Zhao, L. & Wang, X.D., 2010. "A comparative study of pure and zeotropic mixtures in low-temperature solar Rankine cycle," Applied Energy, Elsevier, vol. 87(11), pages 3366-3373, November.
    11. Madhawa Hettiarachchi, H.D. & Golubovic, Mihajlo & Worek, William M. & Ikegami, Yasuyuki, 2007. "Optimum design criteria for an Organic Rankine cycle using low-temperature geothermal heat sources," Energy, Elsevier, vol. 32(9), pages 1698-1706.
    12. Yamamoto, Takahisa & Furuhata, Tomohiko & Arai, Norio & Mori, Koichi, 2001. "Design and testing of the Organic Rankine Cycle," Energy, Elsevier, vol. 26(3), pages 239-251.
    13. Angelino, Gianfranco & Colonna di Paliano, Piero, 1998. "Multicomponent Working Fluids For Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 23(6), pages 449-463.
    14. Yang, Kai & Zhang, Hongguang & Wang, Zhen & Zhang, Jian & Yang, Fubin & Wang, Enhua & Yao, Baofeng, 2013. "Study of zeotropic mixtures of ORC (organic Rankine cycle) under engine various operating conditions," Energy, Elsevier, vol. 58(C), pages 494-510.
    15. Schuster, A. & Karellas, S. & Aumann, R., 2010. "Efficiency optimization potential in supercritical Organic Rankine Cycles," Energy, Elsevier, vol. 35(2), pages 1033-1039.
    16. Kang, Seok Hun, 2012. "Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid," Energy, Elsevier, vol. 41(1), pages 514-524.
    17. Quoilin, Sylvain & Lemort, Vincent & Lebrun, Jean, 2010. "Experimental study and modeling of an Organic Rankine Cycle using scroll expander," Applied Energy, Elsevier, vol. 87(4), pages 1260-1268, April.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Davide Di Battista & Roberto Cipollone, 2023. "Waste Energy Recovery and Valorization in Internal Combustion Engines for Transportation," Energies, MDPI, vol. 16(8), pages 1-28, April.
    2. Bamorovat Abadi, Gholamreza & Kim, Kyung Chun, 2017. "Investigation of organic Rankine cycles with zeotropic mixtures as a working fluid: Advantages and issues," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1000-1013.
    3. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    4. Bonalumi, D. & Lasala, S. & Macchi, E., 2020. "CO2-TiCl4 working fluid for high-temperature heat source power cycles and solar application," Renewable Energy, Elsevier, vol. 147(P3), pages 2842-2854.
    5. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    6. Liu, Liuchen & Zhu, Tong & Wang, Tiantian & Gao, Naiping, 2019. "Experimental investigation on the effect of working fluid charge in a small-scale Organic Rankine Cycle under off-design conditions," Energy, Elsevier, vol. 174(C), pages 664-677.
    7. Wang, Zhiqi & Zhao, Yabin & Xia, Xiaoxia & Pan, Huihui & Zhang, Sifeng & Liu, Zhipeng, 2023. "Experimental evaluation of organic Rankine cycle using zeotropic mixture under different operation conditions," Energy, Elsevier, vol. 264(C).
    8. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.
    9. Yang, Xufei & Xu, Jinliang & Miao, Zheng & Zou, Jinghuang & Yu, Chao, 2015. "Operation of an organic Rankine cycle dependent on pumping flow rates and expander torques," Energy, Elsevier, vol. 90(P1), pages 864-878.
    10. Li, Jing & Gao, Guangtao & Li, Pengcheng & Pei, Gang & Huang, Hulin & Su, Yuehong & Ji, Jie, 2018. "Experimental study of organic Rankine cycle in the presence of non-condensable gases," Energy, Elsevier, vol. 142(C), pages 739-753.
    11. Yang, Min-Hsiung & Yeh, Rong-Hua, 2022. "Investigation of the potential of R717 blends as working fluids in the organic Rankine cycle (ORC) for ocean thermal energy conversion (OTEC)," Energy, Elsevier, vol. 245(C).
    12. Yu, Haoshui & Feng, Xiao & Wang, Yufei, 2015. "A new pinch based method for simultaneous selection of working fluid and operating conditions in an ORC (Organic Rankine Cycle) recovering waste heat," Energy, Elsevier, vol. 90(P1), pages 36-46.
    13. Wang, Dabiao & Dai, Xiaoye & Wu, Zhihua & Zhao, Wu & Wang, Puwei & Hu, Busong & Shi, Lin, 2020. "Design and testing of a 340 kW Organic Rankine Cycle system for Low Pressure Saturated Steam heat source," Energy, Elsevier, vol. 210(C).
    14. Feng, Yong-qiang & Hung, Tzu-Chen & Su, Ting-Ying & Wang, Shuang & Wang, Qian & Yang, Shih-Cheng & Lin, Jaw-Ren & Lin, Chih-Hung, 2017. "Experimental investigation of a R245fa-based organic Rankine cycle adapting two operation strategies: Stand alone and grid connect," Energy, Elsevier, vol. 141(C), pages 1239-1253.
    15. Zhang, Hong-Hu & Xi, Huan & He, Ya-Ling & Zhang, Yu-Wen & Ning, Bo, 2019. "Experimental study of the organic rankine cycle under different heat and cooling conditions," Energy, Elsevier, vol. 180(C), pages 678-688.
    16. Bamorovat Abadi, Gholamreza & Yun, Eunkoo & Kim, Kyung Chun, 2015. "Experimental study of a 1 kw organic Rankine cycle with a zeotropic mixture of R245fa/R134a," Energy, Elsevier, vol. 93(P2), pages 2363-2373.
    17. Novotny, Vaclav & Spale, Jan & Pavlicko, Jan & Szucs, David J. & Kolovratnik, Michal, 2023. "Experimental development of a lithium bromide absorption power cycle," Renewable Energy, Elsevier, vol. 207(C), pages 321-347.
    18. Sun, Hongchuang & Qin, Jiang & Hung, Tzu-Chen & Huang, Hongyan & Yan, Peigang & Lin, Chih-Hung, 2019. "Effect of flow losses in heat exchangers on the performance of organic Rankine cycle," Energy, Elsevier, vol. 172(C), pages 391-400.
    19. Imran, Muhammad & Usman, Muhammad & Park, Byung-Sik & Lee, Dong-Hyun, 2016. "Volumetric expanders for low grade heat and waste heat recovery applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 1090-1109.
    20. Davide Ziviani & Brandon J. Woodland & Emeline Georges & Eckhard A. Groll & James E. Braun & W. Travis Horton & Martijn Van den Broek & Michel De Paepe, 2016. "Development and a Validation of a Charge Sensitive Organic Rankine Cycle (ORC) Simulation Tool," Energies, MDPI, vol. 9(6), pages 1-36, May.
    21. Xu, Weicong & Zhao, Ruikai & Deng, Shuai & Zhao, Li & Mao, Samuel S., 2021. "Is zeotropic working fluid a promising option for organic Rankine cycle: A quantitative evaluation based on literature data," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    22. Welzl, Matthias & Heberle, Florian & Brüggemann, Dieter, 2020. "Experimental evaluation of nucleate pool boiling heat transfer correlations for R245fa and R1233zd(E) in ORC applications," Renewable Energy, Elsevier, vol. 147(P3), pages 2855-2864.
    23. Yang, Min-Hsiung & Yeh, Rong-Hua & Hung, Tzu-Chen, 2017. "Thermo-economic analysis of the transcritical organic Rankine cycle using R1234yf/R32 mixtures as the working fluids for lower-grade waste heat recovery," Energy, Elsevier, vol. 140(P1), pages 818-836.
    24. Kang, Seok Hun, 2016. "Design and preliminary tests of ORC (organic Rankine cycle) with two-stage radial turbine," Energy, Elsevier, vol. 96(C), pages 142-154.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    2. Lecompte, Steven & Huisseune, Henk & van den Broek, Martijn & Vanslambrouck, Bruno & De Paepe, Michel, 2015. "Review of organic Rankine cycle (ORC) architectures for waste heat recovery," Renewable and Sustainable Energy Reviews, Elsevier, vol. 47(C), pages 448-461.
    3. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    4. Lei, Biao & Wu, Yu-Ting & Wang, Wei & Wang, Jing-Fu & Ma, Chong-Fang, 2014. "A study on lubricant oil supply for positive-displacement expanders in small-scale organic Rankine cycles," Energy, Elsevier, vol. 78(C), pages 846-853.
    5. Li, You-Rong & Du, Mei-Tang & Wu, Chun-Mei & Wu, Shuang-Ying & Liu, Chao, 2014. "Potential of organic Rankine cycle using zeotropic mixtures as working fluids for waste heat recovery," Energy, Elsevier, vol. 77(C), pages 509-519.
    6. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    7. Lisheng Pan & Huaixin Wang, 2019. "Experimental Investigation on Performance of an Organic Rankine Cycle System Integrated with a Radial Flow Turbine," Energies, MDPI, vol. 12(4), pages 1-20, February.
    8. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    9. Roy, J.P. & Misra, Ashok, 2012. "Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery," Energy, Elsevier, vol. 39(1), pages 227-235.
    10. Steven Lecompte & Sanne Lemmens & Henk Huisseune & Martijn Van den Broek & Michel De Paepe, 2015. "Multi-Objective Thermo-Economic Optimization Strategy for ORCs Applied to Subcritical and Transcritical Cycles for Waste Heat Recovery," Energies, MDPI, vol. 8(4), pages 1-28, April.
    11. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2011. "Performance analysis of an Organic Rankine Cycle with superheating under different heat source temperature conditions," Applied Energy, Elsevier, vol. 88(9), pages 2995-3004.
    12. Zhang, Ye-Qiang & Wu, Yu-Ting & Xia, Guo-Dong & Ma, Chong-Fang & Ji, Wei-Ning & Liu, Shan-Wei & Yang, Kai & Yang, Fu-Bin, 2014. "Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine," Energy, Elsevier, vol. 77(C), pages 499-508.
    13. Yang, Xufei & Xu, Jinliang & Miao, Zheng & Zou, Jinghuang & Yu, Chao, 2015. "Operation of an organic Rankine cycle dependent on pumping flow rates and expander torques," Energy, Elsevier, vol. 90(P1), pages 864-878.
    14. Kim, Kyeongsu & Lee, Ung & Kim, Changsoo & Han, Chonghun, 2015. "Design and optimization of cascade organic Rankine cycle for recovering cryogenic energy from liquefied natural gas using binary working fluid," Energy, Elsevier, vol. 88(C), pages 304-313.
    15. Florian Heberle & Dieter Brüggemann, 2015. "Thermo-Economic Evaluation of Organic Rankine Cycles for Geothermal Power Generation Using Zeotropic Mixtures," Energies, MDPI, vol. 8(3), pages 1-28, March.
    16. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    17. Shengjun, Zhang & Huaixin, Wang & Tao, Guo, 2011. "Performance comparison and parametric optimization of subcritical Organic Rankine Cycle (ORC) and transcritical power cycle system for low-temperature geothermal power generation," Applied Energy, Elsevier, vol. 88(8), pages 2740-2754, August.
    18. Ghasemi, Hadi & Paci, Marco & Tizzanini, Alessio & Mitsos, Alexander, 2013. "Modeling and optimization of a binary geothermal power plant," Energy, Elsevier, vol. 50(C), pages 412-428.
    19. Wang, E.H. & Zhang, H.G. & Zhao, Y. & Fan, B.Y. & Wu, Y.T. & Mu, Q.H., 2012. "Performance analysis of a novel system combining a dual loop organic Rankine cycle (ORC) with a gasoline engine," Energy, Elsevier, vol. 43(1), pages 385-395.
    20. Lee, Ung & Kim, Kyeongsu & Han, Chonghun, 2014. "Design and optimization of multi-component organic rankine cycle using liquefied natural gas cryogenic exergy," Energy, Elsevier, vol. 77(C), pages 520-532.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:81:y:2015:i:c:p:601-614. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.