IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v77y2014icp499-508.html
   My bibliography  Save this article

Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine

Author

Listed:
  • Zhang, Ye-Qiang
  • Wu, Yu-Ting
  • Xia, Guo-Dong
  • Ma, Chong-Fang
  • Ji, Wei-Ning
  • Liu, Shan-Wei
  • Yang, Kai
  • Yang, Fu-Bin

Abstract

A single-screw expander with 155 mm diameter screw has been developed. A spiral-tube type evaporator and an aluminum multi-channel parallel type condenser have also been developed with weight of 147 kg and 78 kg, respectively. Based on the development of above components, an ORC (organic Rankine cycle) system prototype was assembled and tested for waste heat recovery from diesel engine exhaust. An experimental system was built for this ORC system, and experiments were conducted for different expander torque and diesel engine loads. Influences of expander torque and diesel engine loads on the performances of ORC system were studied. The results indicated that the maximum of the power output is 10.38 kW and the biggest ORC efficiency and overall system efficiency are respectively 6.48% and 43.8%, which are achieved at 250 kW of diesel engine output. Meanwhile the biggest improvement of overall system efficiency is 1.53%. The maximums of volume efficiency, adiabatic efficiency and total efficiency of single-screw expander are 90.73%, 73.25% and 57.88%, respectively.

Suggested Citation

  • Zhang, Ye-Qiang & Wu, Yu-Ting & Xia, Guo-Dong & Ma, Chong-Fang & Ji, Wei-Ning & Liu, Shan-Wei & Yang, Kai & Yang, Fu-Bin, 2014. "Development and experimental study on organic Rankine cycle system with single-screw expander for waste heat recovery from exhaust of diesel engine," Energy, Elsevier, vol. 77(C), pages 499-508.
    • Handle: RePEc:eee:energy:v:77:y:2014:i:c:p:499-508
    DOI: 10.1016/j.energy.2014.09.034
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544214010901
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2014.09.034?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Jonsson, Maria & Yan, Jinyue, 2001. "Ammonia–water bottoming cycles: a comparison between gas engines and gas diesel engines as prime movers," Energy, Elsevier, vol. 26(1), pages 31-44.
    2. Kane, M. & Larrain, D. & Favrat, D. & Allani, Y., 2003. "Small hybrid solar power system," Energy, Elsevier, vol. 28(14), pages 1427-1443.
    3. Chys, M. & van den Broek, M. & Vanslambrouck, B. & De Paepe, M., 2012. "Potential of zeotropic mixtures as working fluids in organic Rankine cycles," Energy, Elsevier, vol. 44(1), pages 623-632.
    4. Wang, Wei & Wu, Yu-ting & Ma, Chong-fang & Xia, Guo-dong & Wang, Jing-fu, 2013. "Experimental study on the performance of single screw expanders by gap adjustment," Energy, Elsevier, vol. 62(C), pages 379-384.
    5. Zhou, Naijun & Wang, Xiaoyuan & Chen, Zhuo & Wang, Zhiqi, 2013. "Experimental study on Organic Rankine Cycle for waste heat recovery from low-temperature flue gas," Energy, Elsevier, vol. 55(C), pages 216-225.
    6. Pei, Gang & Li, Jing & Li, Yunzhu & Wang, Dongyue & Ji, Jie, 2011. "Construction and dynamic test of a small-scale organic rankine cycle," Energy, Elsevier, vol. 36(5), pages 3215-3223.
    7. Roy, J.P. & Misra, Ashok, 2012. "Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery," Energy, Elsevier, vol. 39(1), pages 227-235.
    8. Wang, E.H. & Zhang, H.G. & Fan, B.Y. & Ouyang, M.G. & Zhao, Y. & Mu, Q.H., 2011. "Study of working fluid selection of organic Rankine cycle (ORC) for engine waste heat recovery," Energy, Elsevier, vol. 36(5), pages 3406-3418.
    9. Wang, Jiangfeng & Dai, Yiping & Gao, Lin, 2009. "Exergy analyses and parametric optimizations for different cogeneration power plants in cement industry," Applied Energy, Elsevier, vol. 86(6), pages 941-948, June.
    10. Madhawa Hettiarachchi, H.D. & Golubovic, Mihajlo & Worek, William M. & Ikegami, Yasuyuki, 2007. "Optimum design criteria for an Organic Rankine cycle using low-temperature geothermal heat sources," Energy, Elsevier, vol. 32(9), pages 1698-1706.
    11. Vaja, Iacopo & Gambarotta, Agostino, 2010. "Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 35(2), pages 1084-1093.
    12. Yamamoto, Takahisa & Furuhata, Tomohiko & Arai, Norio & Mori, Koichi, 2001. "Design and testing of the Organic Rankine Cycle," Energy, Elsevier, vol. 26(3), pages 239-251.
    13. Liu, Bo-Tau & Chien, Kuo-Hsiang & Wang, Chi-Chuan, 2004. "Effect of working fluids on organic Rankine cycle for waste heat recovery," Energy, Elsevier, vol. 29(8), pages 1207-1217.
    14. Bianchi, M. & De Pascale, A., 2011. "Bottoming cycles for electric energy generation: Parametric investigation of available and innovative solutions for the exploitation of low and medium temperature heat sources," Applied Energy, Elsevier, vol. 88(5), pages 1500-1509, May.
    15. Saleh, Bahaa & Koglbauer, Gerald & Wendland, Martin & Fischer, Johann, 2007. "Working fluids for low-temperature organic Rankine cycles," Energy, Elsevier, vol. 32(7), pages 1210-1221.
    16. Yu, Guopeng & Shu, Gequn & Tian, Hua & Wei, Haiqiao & Liu, Lina, 2013. "Simulation and thermodynamic analysis of a bottoming Organic Rankine Cycle (ORC) of diesel engine (DE)," Energy, Elsevier, vol. 51(C), pages 281-290.
    17. Shu, Gequn & Zhao, Jian & Tian, Hua & Liang, Xingyu & Wei, Haiqiao, 2012. "Parametric and exergetic analysis of waste heat recovery system based on thermoelectric generator and organic rankine cycle utilizing R123," Energy, Elsevier, vol. 45(1), pages 806-816.
    18. Roy, J.P. & Mishra, M.K. & Misra, Ashok, 2011. "Performance analysis of an Organic Rankine Cycle with superheating under different heat source temperature conditions," Applied Energy, Elsevier, vol. 88(9), pages 2995-3004.
    19. Srinivasan, Kalyan K. & Mago, Pedro J. & Krishnan, Sundar R., 2010. "Analysis of exhaust waste heat recovery from a dual fuel low temperature combustion engine using an Organic Rankine Cycle," Energy, Elsevier, vol. 35(6), pages 2387-2399.
    20. Kang, Seok Hun, 2012. "Design and experimental study of ORC (organic Rankine cycle) and radial turbine using R245fa working fluid," Energy, Elsevier, vol. 41(1), pages 514-524.
    21. Li, Jing & Pei, Gang & Li, Yunzhu & Wang, Dongyue & Ji, Jie, 2012. "Energetic and exergetic investigation of an organic Rankine cycle at different heat source temperatures," Energy, Elsevier, vol. 38(1), pages 85-95.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bao, Junjiang & Zhao, Li, 2013. "A review of working fluid and expander selections for organic Rankine cycle," Renewable and Sustainable Energy Reviews, Elsevier, vol. 24(C), pages 325-342.
    2. Quoilin, Sylvain & Broek, Martijn Van Den & Declaye, Sébastien & Dewallef, Pierre & Lemort, Vincent, 2013. "Techno-economic survey of Organic Rankine Cycle (ORC) systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 168-186.
    3. Liu, Chao & He, Chao & Gao, Hong & Xie, Hui & Li, Yourong & Wu, Shuangying & Xu, Jinliang, 2013. "The environmental impact of organic Rankine cycle for waste heat recovery through life-cycle assessment," Energy, Elsevier, vol. 56(C), pages 144-154.
    4. Lei, Biao & Wu, Yu-Ting & Wang, Wei & Wang, Jing-Fu & Ma, Chong-Fang, 2014. "A study on lubricant oil supply for positive-displacement expanders in small-scale organic Rankine cycles," Energy, Elsevier, vol. 78(C), pages 846-853.
    5. Wang, Dongxiang & Ling, Xiang & Peng, Hao & Liu, Lin & Tao, LanLan, 2013. "Efficiency and optimal performance evaluation of organic Rankine cycle for low grade waste heat power generation," Energy, Elsevier, vol. 50(C), pages 343-352.
    6. Fuhaid Alshammari & Apostolos Karvountzis-Kontakiotis & Apostolos Pesyridis & Muhammad Usman, 2018. "Expander Technologies for Automotive Engine Organic Rankine Cycle Applications," Energies, MDPI, vol. 11(7), pages 1-36, July.
    7. Cavazzini, G. & Bari, S. & Pavesi, G. & Ardizzon, G., 2017. "A multi-fluid PSO-based algorithm for the search of the best performance of sub-critical Organic Rankine Cycles," Energy, Elsevier, vol. 129(C), pages 42-58.
    8. Ge, Zhong & Wang, Hua & Wang, Hui-Tao & Wang, Jian-Jun & Li, Ming & Wu, Fu-Zhong & Zhang, Song-Yuan, 2015. "Main parameters optimization of regenerative organic Rankine cycle driven by low-temperature flue gas waste heat," Energy, Elsevier, vol. 93(P2), pages 1886-1895.
    9. Domingues, António & Santos, Helder & Costa, Mário, 2013. "Analysis of vehicle exhaust waste heat recovery potential using a Rankine cycle," Energy, Elsevier, vol. 49(C), pages 71-85.
    10. Guo, T. & Wang, H.X. & Zhang, S.J., 2011. "Fluids and parameters optimization for a novel cogeneration system driven by low-temperature geothermal sources," Energy, Elsevier, vol. 36(5), pages 2639-2649.
    11. Roy, J.P. & Misra, Ashok, 2012. "Parametric optimization and performance analysis of a regenerative Organic Rankine Cycle using R-123 for waste heat recovery," Energy, Elsevier, vol. 39(1), pages 227-235.
    12. Jung, Hyung-Chul & Taylor, Leighton & Krumdieck, Susan, 2015. "An experimental and modelling study of a 1 kW organic Rankine cycle unit with mixture working fluid," Energy, Elsevier, vol. 81(C), pages 601-614.
    13. Bao, Junjiang & Zhao, Li, 2012. "Exergy analysis and parameter study on a novel auto-cascade Rankine cycle," Energy, Elsevier, vol. 48(1), pages 539-547.
    14. Yun, Eunkoo & Kim, Dokyun & Yoon, Sang Youl & Kim, Kyung Chun, 2015. "Experimental investigation of an organic Rankine cycle with multiple expanders used in parallel," Applied Energy, Elsevier, vol. 145(C), pages 246-254.
    15. Shu, Gequn & Zhao, Jian & Tian, Hua & Liang, Xingyu & Wei, Haiqiao, 2012. "Parametric and exergetic analysis of waste heat recovery system based on thermoelectric generator and organic rankine cycle utilizing R123," Energy, Elsevier, vol. 45(1), pages 806-816.
    16. Yang, Xufei & Xu, Jinliang & Miao, Zheng & Zou, Jinghuang & Yu, Chao, 2015. "Operation of an organic Rankine cycle dependent on pumping flow rates and expander torques," Energy, Elsevier, vol. 90(P1), pages 864-878.
    17. Li, You-Rong & Du, Mei-Tang & Wu, Chun-Mei & Wu, Shuang-Ying & Liu, Chao, 2014. "Potential of organic Rankine cycle using zeotropic mixtures as working fluids for waste heat recovery," Energy, Elsevier, vol. 77(C), pages 509-519.
    18. Landelle, Arnaud & Tauveron, Nicolas & Haberschill, Philippe & Revellin, Rémi & Colasson, Stéphane, 2017. "Organic Rankine cycle design and performance comparison based on experimental database," Applied Energy, Elsevier, vol. 204(C), pages 1172-1187.
    19. Li, Tailu & Zhu, Jialing & Hu, Kaiyong & Kang, Zhenhua & Zhang, Wei, 2014. "Implementation of PDORC (parallel double-evaporator organic Rankine cycle) to enhance power output in oilfield," Energy, Elsevier, vol. 68(C), pages 680-687.
    20. Vélez, Fredy & Segovia, José J. & Martín, M. Carmen & Antolín, Gregorio & Chejne, Farid & Quijano, Ana, 2012. "A technical, economical and market review of organic Rankine cycles for the conversion of low-grade heat for power generation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 16(6), pages 4175-4189.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:77:y:2014:i:c:p:499-508. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.