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Development and a Validation of a Charge Sensitive Organic Rankine Cycle (ORC) Simulation Tool

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  • Davide Ziviani

    (Department of Flow, Heat, and Combustion Mechanics, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium
    School of Mechanical Engineering, Ray W. Herrick Laboratories, Purdue University, West Lafayette, IN 47907, USA)

  • Brandon J. Woodland

    (School of Mechanical Engineering, Ray W. Herrick Laboratories, Purdue University, West Lafayette, IN 47907, USA)

  • Emeline Georges

    (Aerospace and Mechanical Engineering Department, Energy Systems, University of Liege, Liege 4000, Belgium)

  • Eckhard A. Groll

    (School of Mechanical Engineering, Ray W. Herrick Laboratories, Purdue University, West Lafayette, IN 47907, USA)

  • James E. Braun

    (School of Mechanical Engineering, Ray W. Herrick Laboratories, Purdue University, West Lafayette, IN 47907, USA)

  • W. Travis Horton

    (School of Mechanical Engineering, Ray W. Herrick Laboratories, Purdue University, West Lafayette, IN 47907, USA)

  • Martijn Van den Broek

    (Department of Flow, Heat, and Combustion Mechanics, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium)

  • Michel De Paepe

    (Department of Flow, Heat, and Combustion Mechanics, Ghent University, Sint-Pietersnieuwstraat 41, 9000 Gent, Belgium)

Abstract

Despite the increasing interest in organic Rankine cycle (ORC) systems and the large number of cycle models proposed in the literature, charge-based ORC models are still almost absent. In this paper, a detailed overall ORC simulation model is presented based on two solution strategies: condenser subcooling and total working fluid charge of the system. The latter allows the subcooling level to be predicted rather than specified as an input. The overall cycle model is composed of independent models for pump, expander, line sets, liquid receiver and heat exchangers. Empirical and semi-empirical models are adopted for the pump and expander, respectively. A generalized steady-state moving boundary method is used to model the heat exchangers. The line sets and liquid receiver are used to better estimate the total charge of the system and pressure drops. Finally, the individual components are connected to form a cycle model in an object-oriented fashion. The solution algorithm includes a preconditioner to guess reasonable values for the evaporating and condensing temperatures and a main cycle solver loop which drives to zero a set of residuals to ensure the convergence of the solution. The model has been developed in the Python programming language. A thorough validation is then carried out against experimental data obtained from two test setups having different nominal size, working fluids and individual components: (i) a regenerative ORC with a 5 kW scroll expander and an oil flooding loop; (ii) a regenerative ORC with a 11 kW single-screw expander. The computer code is made available through open-source dissemination.

Suggested Citation

  • Davide Ziviani & Brandon J. Woodland & Emeline Georges & Eckhard A. Groll & James E. Braun & W. Travis Horton & Martijn Van den Broek & Michel De Paepe, 2016. "Development and a Validation of a Charge Sensitive Organic Rankine Cycle (ORC) Simulation Tool," Energies, MDPI, vol. 9(6), pages 1-36, May.
    • Handle: RePEc:gam:jeners:v:9:y:2016:i:6:p:389-:d:70675
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    References listed on IDEAS

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    Cited by:

    1. Oh, Jinwoo & Park, Yunjae & Lee, Hoseong, 2022. "Development of a fully deterministic simulation model for organic Rankine cycle operating under off-design conditions," Applied Energy, Elsevier, vol. 307(C).
    2. Oh, Jinwoo & Jeong, Hoyoung & Lee, Hoseong, 2021. "Experimental and numerical analysis on low-temperature off-design organic Rankine cycle in perspective of mass conservation," Energy, Elsevier, vol. 234(C).
    3. Dickes, Rémi & Dumont, Olivier & Guillaume, Ludovic & Quoilin, Sylvain & Lemort, Vincent, 2018. "Charge-sensitive modelling of organic Rankine cycle power systems for off-design performance simulation," Applied Energy, Elsevier, vol. 212(C), pages 1262-1281.
    4. Fabio Fatigati & Diego Vittorini & Yaxiong Wang & Jian Song & Christos N. Markides & Roberto Cipollone, 2020. "Design and Operational Control Strategy for Optimum Off-Design Performance of an ORC Plant for Low-Grade Waste Heat Recovery," Energies, MDPI, vol. 13(21), pages 1-23, November.
    5. Giuffrida, Antonio, 2017. "Improving the semi-empirical modelling of a single-screw expander for small organic Rankine cycles," Applied Energy, Elsevier, vol. 193(C), pages 356-368.
    6. Dickes, Rémi & Dumont, Olivier & Daccord, Rémi & Quoilin, Sylvain & Lemort, Vincent, 2017. "Modelling of organic Rankine cycle power systems in off-design conditions: An experimentally-validated comparative study," Energy, Elsevier, vol. 123(C), pages 710-727.
    7. Liu, Liuchen & Zhu, Tong & Wang, Tiantian & Gao, Naiping, 2019. "Experimental investigation on the effect of working fluid charge in a small-scale Organic Rankine Cycle under off-design conditions," Energy, Elsevier, vol. 174(C), pages 664-677.
    8. Osman Özkaraca & Pınar Keçebaş & Cihan Demircan & Ali Keçebaş, 2017. "Thermodynamic Optimization of a Geothermal- Based Organic Rankine Cycle System Using an Artificial Bee Colony Algorithm," Energies, MDPI, vol. 10(11), pages 1-28, October.
    9. Ziviani, D. & Gusev, S. & Lecompte, S. & Groll, E.A. & Braun, J.E. & Horton, W.T. & van den Broek, M. & De Paepe, M., 2017. "Optimizing the performance of small-scale organic Rankine cycle that utilizes a single-screw expander," Applied Energy, Elsevier, vol. 189(C), pages 416-432.
    10. Chatzopoulou, Maria Anna & Lecompte, Steven & Paepe, Michel De & Markides, Christos N., 2019. "Off-design optimisation of organic Rankine cycle (ORC) engines with different heat exchangers and volumetric expanders in waste heat recovery applications," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    11. Ziviani, Davide & James, Nelson A. & Accorsi, Felipe A. & Braun, James E. & Groll, Eckhard A., 2018. "Experimental and numerical analyses of a 5 kWe oil-free open-drive scroll expander for small-scale organic Rankine cycle (ORC) applications," Applied Energy, Elsevier, vol. 230(C), pages 1140-1156.

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