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Design and experimental investigation of a 190 kWe biomass fixed bed gasification and polygeneration pilot plant using a double air stage downdraft approach

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  • Ma, Zhongqing
  • Zhang, Yimeng
  • Zhang, Qisheng
  • Qu, Yongbiao
  • Zhou, Jianbin
  • Qin, Hengfei

Abstract

This paper presented a systematic design and experimental results of a 190 kWe biomass fixed bed gasification and polygeneration pilot plant using a double air stage downdraft approach. Wood chips were used as feedstock that was converted through gasification polygeneration into three-phase (GSL) products, namely producer gas (gas), charcoal (solid) and extract (liquid). The pilot plant mainly encompassed double air stage GSL gasifier, gas cleaning system, gas engine, feed and discharge system and programmable logic controller (PLC) system. The results demonstrated that due to the secondary air supply, a temperature as high as 900 °C was achieved in the oxidation zone for better tar cracking. Use of both stirrer and reciprocating grate avoided bridging and channeling. Modified pipe bundle condenser and purification tower exhibited excellent performance in removing tar, water and particles in the producer gas with the maximal LHV (lower heating value) of 5.25 MJ/N m3. During the operation of a full capacity, the flow rate of producer gas was 500 N m3/h, whereas the production of charcoal and yield of extract were 60 kg/h, and 65 kg/h, respectively. The overall polygeneration efficiency from three-phase products (ηGSL) was 95.84%. Those pilot plant results will be used as reference in designing a scale-up 500 kWe gasification system.

Suggested Citation

  • Ma, Zhongqing & Zhang, Yimeng & Zhang, Qisheng & Qu, Yongbiao & Zhou, Jianbin & Qin, Hengfei, 2012. "Design and experimental investigation of a 190 kWe biomass fixed bed gasification and polygeneration pilot plant using a double air stage downdraft approach," Energy, Elsevier, vol. 46(1), pages 140-147.
    • Handle: RePEc:eee:energy:v:46:y:2012:i:1:p:140-147
    DOI: 10.1016/j.energy.2012.09.008
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    13. Susastriawan, A.A.P. & Saptoadi, Harwin & Purnomo,, 2017. "Small-scale downdraft gasifiers for biomass gasification: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 76(C), pages 989-1003.
    14. Ud Din, Zia & Zainal, Z.A., 2016. "Biomass integrated gasification–SOFC systems: Technology overview," Renewable and Sustainable Energy Reviews, Elsevier, vol. 53(C), pages 1356-1376.
    15. Guiyan Zang & Jianan Zhang & Junxi Jia & Nathaniel Weger & Albert Ratner, 2019. "Clean Poultry Energy System Design Based on Biomass Gasification Technology: Thermodynamic and Economic Analysis," Energies, MDPI, vol. 12(22), pages 1-18, November.
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    18. Martín-Lara, M.A. & Blázquez, G. & Ronda, A. & Calero, M., 2016. "Kinetic study of the pyrolysis of pine cone shell through non-isothermal thermogravimetry: Effect of heavy metals incorporated by biosorption," Renewable Energy, Elsevier, vol. 96(PA), pages 613-624.
    19. Yepes Maya, Diego Mauricio & Silva Lora, Electo Eduardo & Andrade, Rubenildo Vieira & Ratner, Albert & Martínez Angel, Juan Daniel, 2021. "Biomass gasification using mixtures of air, saturated steam, and oxygen in a two-stage downdraft gasifier. Assessment using a CFD modeling approach," Renewable Energy, Elsevier, vol. 177(C), pages 1014-1030.
    20. Mendiburu, Andrés Z. & Carvalho, João A. & Coronado, Christian J.R., 2014. "Thermochemical equilibrium modeling of biomass downdraft gasifier: Stoichiometric models," Energy, Elsevier, vol. 66(C), pages 189-201.
    21. Jana, Kuntal & Ray, Avishek & Majoumerd, Mohammad Mansouri & Assadi, Mohsen & De, Sudipta, 2017. "Polygeneration as a future sustainable energy solution – A comprehensive review," Applied Energy, Elsevier, vol. 202(C), pages 88-111.
    22. Asadullah, Mohammad, 2014. "Biomass gasification gas cleaning for downstream applications: A comparative critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 40(C), pages 118-132.

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