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Improving second generation ethanol production through optimization of first generation production process from sugarcane

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  • Dias, Marina O.S.
  • Junqueira, Tassia L.
  • Jesus, Charles D.F.
  • Rossell, Carlos E.V.
  • Maciel Filho, Rubens
  • Bonomi, Antonio

Abstract

Sugarcane bagasse and trash may be used as feedstock for second generation ethanol production. Production of second generation ethanol integrated with first generation plants processing sugarcane presents several advantages over the stand-alone second generation ethanol production process; however, bagasse is used as fuel to supply the energy demand of the first generation process, so the amount of bagasse and trash available for use as feedstock in second generation depends on the energy consumption of the integrated process. Therefore, process optimization leading to reduction in steam consumption will lead to the production of larger amounts of surplus bagasse. In this study the introduction of process improvements in the first generation autonomous distillery processing sugarcane were assessed through simulation using Aspen Plus. Second generation ethanol production was integrated to the optimized scenarios. Results show that process improvements can significantly increase the amount of lignocellulosic material available for use as feedstock for second generation ethanol production, thus increasing ethanol production.

Suggested Citation

  • Dias, Marina O.S. & Junqueira, Tassia L. & Jesus, Charles D.F. & Rossell, Carlos E.V. & Maciel Filho, Rubens & Bonomi, Antonio, 2012. "Improving second generation ethanol production through optimization of first generation production process from sugarcane," Energy, Elsevier, vol. 43(1), pages 246-252.
    • Handle: RePEc:eee:energy:v:43:y:2012:i:1:p:246-252
    DOI: 10.1016/j.energy.2012.04.034
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    15. Wu, Bo & Wang, Yan-Wei & Dai, Yong-Hua & Song, Chao & Zhu, Qi-Li & Qin, Han & Tan, Fu-Rong & Chen, Han-Cheng & Dai, Li-Chun & Hu, Guo-Quan & He, Ming-Xiong, 2021. "Current status and future prospective of bio-ethanol industry in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
    16. Dutta, Sajal Kanti & Halder, Gopinath & Mandal, Mrinal Kanti, 2014. "Modeling and optimization of bi-directional delignification of rice straw for production of bio-fuel feedstock using central composite design approach," Energy, Elsevier, vol. 71(C), pages 579-587.
    17. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François, 2016. "Methodology for the design and comparison of optimal production configurations of first and first and second generation ethanol with power," Applied Energy, Elsevier, vol. 184(C), pages 247-265.
    18. Khatiwada, Dilip & Leduc, Sylvain & Silveira, Semida & McCallum, Ian, 2016. "Optimizing ethanol and bioelectricity production in sugarcane biorefineries in Brazil," Renewable Energy, Elsevier, vol. 85(C), pages 371-386.
    19. Ji, Xi & Long, Xianling, 2016. "A review of the ecological and socioeconomic effects of biofuel and energy policy recommendations," Renewable and Sustainable Energy Reviews, Elsevier, vol. 61(C), pages 41-52.
    20. Palacios-Bereche, Reynaldo & Ensinas, Adriano & Modesto, Marcelo & Nebra, Silvia A., 2014. "New alternatives for the fermentation process in the ethanol production from sugarcane: Extractive and low temperature fermentation," Energy, Elsevier, vol. 70(C), pages 595-604.
    21. Costa, Caliane Bastos Borba & Potrich, Erich & Cruz, Antonio José Gonçalves, 2016. "Multiobjective optimization of a sugarcane biorefinery involving process and environmental aspects," Renewable Energy, Elsevier, vol. 96(PB), pages 1142-1152.
    22. Carminati, Hudson Bolsoni & Milão, Raquel de Freitas D. & de Medeiros, José Luiz & Araújo, Ofélia de Queiroz F., 2019. "Bioenergy and full carbon dioxide sinking in sugarcane-biorefinery with post-combustion capture and storage: Techno-economic feasibility," Applied Energy, Elsevier, vol. 254(C).
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