IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v152y2018icp247-262.html
   My bibliography  Save this article

Thermodynamic and economic evaluation of reheat and regeneration alternatives in cogeneration systems of the Brazilian sugarcane and alcohol sector

Author

Listed:
  • Díaz Pérez, Álvaro A.
  • Escobar Palacio, José C.
  • Venturini, Osvaldo J.
  • Martínez Reyes, Arnaldo M.
  • Rúa Orozco, Dimas J.
  • Silva Lora, Electo E.
  • Almazán del Olmo, Oscar A.

Abstract

This work makes a technical and economic evaluation of incorporation of reheating and regeneration, as a way to increase efficiency of energetic systems and bagasse surplus, in cogeneration systems of Brazilian sugar and ethanol sector. Four scenarios were analyzed: Conventional (C0), with Reheat (C1), Regenerative (C2) and with Reheat and Regeneration (C3). Some of thermodynamic indicators used in evaluation were Surplus Bagasse Index and Exergetic Efficiency, for economic evaluation the Monte Carlo Method was used to give a Net Present Value (NPV) > 0 for each scenario. Technical evaluation indicates that Reheating (C1) increases bagasse surplus by 39.9% and exergetic efficiency by 1.90%, with respect to C0. Incorporation of 1–8 regenerators (C2) increases surplus bagasse and exergetic efficiency in the ranges of 103–160% and 5.03–8.07%, respectively. Reheat stage incorporation of 1–8 regenerators (C3) increases surplus bagasse in the range of 121–166% and increases exergetic efficiency in a range of 5.91–8.46%. Finally, it was estimated the potential of additional electric power generation during off-season and second generation ethanol production from surplus bagasse, with satisfactory results.

Suggested Citation

  • Díaz Pérez, Álvaro A. & Escobar Palacio, José C. & Venturini, Osvaldo J. & Martínez Reyes, Arnaldo M. & Rúa Orozco, Dimas J. & Silva Lora, Electo E. & Almazán del Olmo, Oscar A., 2018. "Thermodynamic and economic evaluation of reheat and regeneration alternatives in cogeneration systems of the Brazilian sugarcane and alcohol sector," Energy, Elsevier, vol. 152(C), pages 247-262.
  • Handle: RePEc:eee:energy:v:152:y:2018:i:c:p:247-262
    DOI: 10.1016/j.energy.2018.03.106
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218305152
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2018.03.106?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Dias, Marina O.S. & Modesto, Marcelo & Ensinas, Adriano V. & Nebra, Silvia A. & Filho, Rubens Maciel & Rossell, Carlos E.V., 2011. "Improving bioethanol production from sugarcane: evaluation of distillation, thermal integration and cogeneration systems," Energy, Elsevier, vol. 36(6), pages 3691-3703.
    2. Palacios-Bereche, Reynaldo & Mosqueira-Salazar, Klever Joao & Modesto, Marcelo & Ensinas, Adriano V. & Nebra, Silvia A. & Serra, Luis M. & Lozano, Miguel-Angel, 2013. "Exergetic analysis of the integrated first- and second-generation ethanol production from sugarcane," Energy, Elsevier, vol. 62(C), pages 46-61.
    3. Pellegrini, Luiz Felipe & de Oliveira Júnior, Silvio & Burbano, Juan Carlos, 2010. "Supercritical steam cycles and biomass integrated gasification combined cycles for sugarcane mills," Energy, Elsevier, vol. 35(2), pages 1172-1180.
    4. Badr, O. & Probert, S.D. & O'Callaghan, P., 1990. "Rankine cycles for steam power-plants," Applied Energy, Elsevier, vol. 36(3), pages 191-231.
    5. Ojeda, Karina & Sánchez, Eduardo & Kafarov, Viatcheslav, 2011. "Sustainable ethanol production from lignocellulosic biomass – Application of exergy analysis," Energy, Elsevier, vol. 36(4), pages 2119-2128.
    6. Morandin, Matteo & Toffolo, Andrea & Lazzaretto, Andrea & Maréchal, François & Ensinas, Adriano V. & Nebra, Silvia A., 2011. "Synthesis and parameter optimization of a combined sugar and ethanol production process integrated with a CHP system," Energy, Elsevier, vol. 36(6), pages 3675-3690.
    7. Habib, M.A. & Said, S.A.M. & Al-Zaharna, I., 1995. "Optimization of reheat pressures in thermal power plants," Energy, Elsevier, vol. 20(6), pages 555-565.
    8. Silva Ortiz, Pablo & de Oliveira, Silvio, 2014. "Exergy analysis of pretreatment processes of bioethanol production based on sugarcane bagasse," Energy, Elsevier, vol. 76(C), pages 130-138.
    9. Pellegrini, Luiz Felipe & de Oliveira Junior, Silvio, 2011. "Combined production of sugar, ethanol and electricity: Thermoeconomic and environmental analysis and optimization," Energy, Elsevier, vol. 36(6), pages 3704-3715.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Adriano da S. Marques & Monica Carvalho & Álvaro A. V. Ochoa & Ronelly J. Souza & Carlos A. C. dos Santos, 2020. "Exergoeconomic Assessment of a Compact Electricity-Cooling Cogeneration Unit," Energies, MDPI, vol. 13(20), pages 1-18, October.
    2. Milão, Raquel de Freitas D. & Araújo, Ofélia de Queiroz F. & de Medeiros, José Luiz, 2021. "Second Law analysis of large-scale sugarcane-ethanol biorefineries with alternative distillation schemes: Bioenergy carbon capture scenario," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    3. Ali, Ramadan Hefny & Abdel Samee, Ahmed A. & Maghrabie, Hussein M., 2023. "Thermodynamic analysis of a cogeneration system in pulp and paper industry under singular and hybrid operating modes," Energy, Elsevier, vol. 263(PE).
    4. Dovichi Filho, Fernando Bruno & Lora, Electo Eduardo Silva & Palacio, Jose Carlos Escobar & Venturini, Osvaldo José & Jaén, René Lesme, 2023. "An approach to technology selection in bioelectricity technical potential assessment: A Brazilian case study," Energy, Elsevier, vol. 272(C).
    5. Palacios-Bereche, M.C. & Palacios-Bereche, R. & Ensinas, A.V. & Gallego, A. Garrido & Modesto, Marcelo & Nebra, S.A., 2022. "Brazilian sugar cane industry – A survey on future improvements in the process energy management," Energy, Elsevier, vol. 259(C).
    6. Díaz Pérez, Álvaro A. & Burin, Eduardo Konrad & Bazzo, Edson, 2023. "Part load operation analysis of a biomass steam generator integrated with a Linear Fresnel solar field," Energy, Elsevier, vol. 282(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Dias, Marina O.S. & Junqueira, Tassia L. & Jesus, Charles D.F. & Rossell, Carlos E.V. & Maciel Filho, Rubens & Bonomi, Antonio, 2012. "Improving second generation ethanol production through optimization of first generation production process from sugarcane," Energy, Elsevier, vol. 43(1), pages 246-252.
    2. Pina, Eduardo A. & Palacios-Bereche, Reynaldo & Chavez-Rodriguez, Mauro F. & Ensinas, Adriano V. & Modesto, Marcelo & Nebra, Silvia A., 2017. "Reduction of process steam demand and water-usage through heat integration in sugar and ethanol production from sugarcane – Evaluation of different plant configurations," Energy, Elsevier, vol. 138(C), pages 1263-1280.
    3. Palacios-Bereche, M.C. & Palacios-Bereche, R. & Ensinas, A.V. & Gallego, A. Garrido & Modesto, Marcelo & Nebra, S.A., 2022. "Brazilian sugar cane industry – A survey on future improvements in the process energy management," Energy, Elsevier, vol. 259(C).
    4. João Paulo Guerra & Fernando Henrique Cardoso & Alex Nogueira & Luiz Kulay, 2018. "Thermodynamic and Environmental Analysis of Scaling up Cogeneration Units Driven by Sugarcane Biomass to Enhance Power Exports," Energies, MDPI, vol. 11(1), pages 1-23, January.
    5. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François, 2016. "Methodology for the design and comparison of optimal production configurations of first and first and second generation ethanol with power," Applied Energy, Elsevier, vol. 184(C), pages 247-265.
    6. Qian Kang & Tianwei Tan, 2016. "Exergy and CO 2 Analyses as Key Tools for the Evaluation of Bio-Ethanol Production," Sustainability, MDPI, vol. 8(1), pages 1-11, January.
    7. Copa Rey, José Ramón & Tamayo Pacheco, Jorge Jadid & António da Cruz Tarelho, Luís & Silva, Valter & Cardoso, João Sousa & Silveira, José Luz & Tuna, Celso Eduardo, 2021. "Evaluation of cogeneration alternative systems integrating biomass gasification applied to a Brazilian sugar industry," Renewable Energy, Elsevier, vol. 178(C), pages 318-333.
    8. Felipe Godoy Righetto & Carlos Eduardo Keutenedjian Mady, 2023. "Exergy Analysis of a Sugarcane Crop: A Planting-to-Harvest Approach," Sustainability, MDPI, vol. 15(20), pages 1-14, October.
    9. Hegely, Laszlo & Lang, Peter, 2020. "Reduction of the energy demand of a second-generation bioethanol plant by heat integration and vapour recompression between different columns," Energy, Elsevier, vol. 208(C).
    10. Bechara, Rami & Gomez, Adrien & Saint-Antonin, Valérie & Schweitzer, Jean-Marc & Maréchal, François & Ensinas, Adriano, 2018. "Review of design works for the conversion of sugarcane to first and second-generation ethanol and electricity," Renewable and Sustainable Energy Reviews, Elsevier, vol. 91(C), pages 152-164.
    11. Silva Ortiz, Pablo & de Oliveira, Silvio, 2014. "Exergy analysis of pretreatment processes of bioethanol production based on sugarcane bagasse," Energy, Elsevier, vol. 76(C), pages 130-138.
    12. Milão, Raquel de Freitas D. & Araújo, Ofélia de Queiroz F. & de Medeiros, José Luiz, 2021. "Second Law analysis of large-scale sugarcane-ethanol biorefineries with alternative distillation schemes: Bioenergy carbon capture scenario," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    13. Fukushima, Nilton Asao & Palacios-Bereche, Milagros Cecilia & Palacios-Bereche, Reynaldo & Nebra, Silvia Azucena, 2019. "Energy analysis of the ethanol industry considering vinasse concentration and incineration," Renewable Energy, Elsevier, vol. 142(C), pages 96-109.
    14. Antonio Bizzo, Waldir & Lenço, Paulo César & Carvalho, Danilo José & Veiga, João Paulo Soto, 2014. "The generation of residual biomass during the production of bio-ethanol from sugarcane, its characterization and its use in energy production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 29(C), pages 589-603.
    15. Flórez-Orrego, Daniel & Henriques, Izabela B. & Nguyen, Tuong-Van & Mendes da Silva, Julio A. & Keutenedjian Mady, Carlos E. & Pellegrini, Luiz Felipe & Gandolfi, Ricardo & Velasquez, Hector I. & Burb, 2018. "The contributions of Prof. Jan Szargut to the exergy and environmental assessment of complex energy systems," Energy, Elsevier, vol. 161(C), pages 482-492.
    16. Jonker, J.G.G. & van der Hilst, F. & Junginger, H.M. & Cavalett, O. & Chagas, M.F. & Faaij, A.P.C., 2015. "Outlook for ethanol production costs in Brazil up to 2030, for different biomass crops and industrial technologies," Applied Energy, Elsevier, vol. 147(C), pages 593-610.
    17. Dias, M.O.S. & Junqueira, T.L. & Jesus, C.D.F. & Rossell, C.E.V. & Maciel Filho, R. & Bonomi, A., 2012. "Improving bioethanol production – Comparison between extractive and low temperature fermentation," Applied Energy, Elsevier, vol. 98(C), pages 548-555.
    18. Varbanov, Petar Sabev & Fodor, Zsófia & Klemeš, Jiří Jaromír, 2012. "Total Site targeting with process specific minimum temperature difference (ΔTmin)," Energy, Elsevier, vol. 44(1), pages 20-28.
    19. Renzi, Massimiliano & Bietresato, Marco & Mazzetto, Fabrizio, 2016. "An experimental evaluation of the performance of a SI internal combustion engine for agricultural purposes fuelled with different bioethanol blends," Energy, Elsevier, vol. 115(P1), pages 1069-1080.
    20. Silva, J.A.M. & Flórez-Orrego, D. & Oliveira, S., 2014. "An exergy based approach to determine production cost and CO2 allocation for petroleum derived fuels," Energy, Elsevier, vol. 67(C), pages 490-495.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:152:y:2018:i:c:p:247-262. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.