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System development and thermodynamic performance analysis of a system integrating supercritical water gasification of black liquor with direct-reduced iron process

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  • Chen, Jingwei
  • Huang, Yizhen
  • Liu, Yang
  • Jiaqiang, E.

Abstract

Hydrogen metallurgy is an effective way to decarbonize the steel industry. In this study, a new system integrating biomass supercritical water gasification (SCWG) with hydrogen generation-shaft furnace-electric arc furnace (HSE) was proposed. The thermodynamic performance of SCWG-HSE system were analyzed and optimized. The results show that the gasification and energy efficiency of SCWG system increase with an increase in the gasification temperature. The carbon emission of the SCWG-HSE system are effectively reduced, and the product yield and energy efficiency of the system are improved by increasing gasification temperature and recovering furnace top gas. The energy and exergy efficiency of the SCWG-HSE system are 46.66% and 40.17%, respectively. The exergy destruction of SCWG gasifier and electric arc furnace are the major exergy damage sources of the SCWG-HSE system. The exergy efficiency of the ironmaking system reaches 51.60%, and the energy consumption and carbon emission per unit product are 18.49 GJ/t and 902.40 kg/t, respectively. Compared with the traditional Coking-Blast furnace ironmaking process, the energy consumption and carbon emission of this system are reduced by 7.32% and 40.84% respectively. This work is expected to open a new way for the application of biomass in the low-carbon steel industry.

Suggested Citation

  • Chen, Jingwei & Huang, Yizhen & Liu, Yang & Jiaqiang, E., 2024. "System development and thermodynamic performance analysis of a system integrating supercritical water gasification of black liquor with direct-reduced iron process," Energy, Elsevier, vol. 295(C).
    • Handle: RePEc:eee:energy:v:295:y:2024:i:c:s0360544224008661
    DOI: 10.1016/j.energy.2024.131094
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