IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v295y2024ics0360544224008661.html
   My bibliography  Save this article

System development and thermodynamic performance analysis of a system integrating supercritical water gasification of black liquor with direct-reduced iron process

Author

Listed:
  • Chen, Jingwei
  • Huang, Yizhen
  • Liu, Yang
  • Jiaqiang, E.

Abstract

Hydrogen metallurgy is an effective way to decarbonize the steel industry. In this study, a new system integrating biomass supercritical water gasification (SCWG) with hydrogen generation-shaft furnace-electric arc furnace (HSE) was proposed. The thermodynamic performance of SCWG-HSE system were analyzed and optimized. The results show that the gasification and energy efficiency of SCWG system increase with an increase in the gasification temperature. The carbon emission of the SCWG-HSE system are effectively reduced, and the product yield and energy efficiency of the system are improved by increasing gasification temperature and recovering furnace top gas. The energy and exergy efficiency of the SCWG-HSE system are 46.66% and 40.17%, respectively. The exergy destruction of SCWG gasifier and electric arc furnace are the major exergy damage sources of the SCWG-HSE system. The exergy efficiency of the ironmaking system reaches 51.60%, and the energy consumption and carbon emission per unit product are 18.49 GJ/t and 902.40 kg/t, respectively. Compared with the traditional Coking-Blast furnace ironmaking process, the energy consumption and carbon emission of this system are reduced by 7.32% and 40.84% respectively. This work is expected to open a new way for the application of biomass in the low-carbon steel industry.

Suggested Citation

  • Chen, Jingwei & Huang, Yizhen & Liu, Yang & Jiaqiang, E., 2024. "System development and thermodynamic performance analysis of a system integrating supercritical water gasification of black liquor with direct-reduced iron process," Energy, Elsevier, vol. 295(C).
    • Handle: RePEc:eee:energy:v:295:y:2024:i:c:s0360544224008661
    DOI: 10.1016/j.energy.2024.131094
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224008661
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2024.131094?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Qi, Xingang & Chen, Yunan & Zhao, Jiuyun & Su, Di & Liu, Fan & Lu, Libo & Jin, Hui & Guo, Liejin, 2023. "Thermodynamic and environmental assessment of black liquor supercritical water gasification integrated online salt recovery polygeneration system," Energy, Elsevier, vol. 278(PA).
    2. Qiu, Ziyang & Yue, Qiang & Yan, Tianyi & Wang, Qi & Sun, Jingchao & Yuan, Yuxing & Che, Zichang & Wang, Yisong & Du, Tao, 2023. "Gas utilization optimization and exergy analysis of hydrogen metallurgical shaft furnace," Energy, Elsevier, vol. 263(PC).
    3. Liu, Changxin & Xie, Zhihui & Sun, Fengrui & Chen, Lingen, 2017. "Exergy analysis and optimization of coking process," Energy, Elsevier, vol. 139(C), pages 694-705.
    4. Liu, Xiong & Chen, Lingen & Qin, Xiaoyong & Sun, Fengrui, 2015. "Exergy loss minimization for a blast furnace with comparative analyses for energy flows and exergy flows," Energy, Elsevier, vol. 93(P1), pages 10-19.
    5. Qiu, Ziyang & Du, Tao & Yue, Qiang & Na, Hongming & Sun, Jingchao & Yuan, Yuxing & Che, Zichang & Wang, Yisong & Li, Yingnan, 2023. "A multi-parameters evaluation on exergy for hydrogen metallurgy," Energy, Elsevier, vol. 281(C).
    6. Mousa, Elsayed & Wang, Chuan & Riesbeck, Johan & Larsson, Mikael, 2016. "Biomass applications in iron and steel industry: An overview of challenges and opportunities," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 1247-1266.
    7. Lampert, Krzysztof & Ziebik, Andrzej & Stanek, Wojciech, 2010. "Thermoeconomical analysis of CO2 removal from the Corex export gas and its integration with the blast-furnace assembly and metallurgical combined heat and power (CHP) plant," Energy, Elsevier, vol. 35(2), pages 1188-1195.
    8. Wang, Yu & Ren, Changyifan & Guo, Shenghui & Liu, Shi & Du, Mingming & Chen, Yunan & Guo, Liejin, 2023. "Thermodynamic and environmental analysis of heat supply in pig manure supercritical water gasification system," Energy, Elsevier, vol. 263(PA).
    9. Su, Bosheng & Han, Wei & He, Hongzhou & Jin, Hongguang & Chen, Zhijie & Zheng, Jieqing & Yang, Shaohui & Zhang, Xiaodong, 2020. "Using moderate carbon dioxide separation to improve the performance of solar-driven biogas reforming process," Applied Energy, Elsevier, vol. 279(C).
    10. Rahbari, Alireza & Venkataraman, Mahesh B. & Pye, John, 2018. "Energy and exergy analysis of concentrated solar supercritical water gasification of algal biomass," Applied Energy, Elsevier, vol. 228(C), pages 1669-1682.
    11. Vaja, Iacopo & Gambarotta, Agostino, 2010. "Internal Combustion Engine (ICE) bottoming with Organic Rankine Cycles (ORCs)," Energy, Elsevier, vol. 35(2), pages 1084-1093.
    12. Liu, Lianzhi & Jiang, Zeyi & Zhang, Xinru & Lu, Yuanxiang & He, Junkai & Wang, Jingsong & Zhang, Xinxin, 2018. "Effects of top gas recycling on in-furnace status, productivity, and energy consumption of oxygen blast furnace," Energy, Elsevier, vol. 163(C), pages 144-150.
    13. Xu, Z.Y. & Wang, R.Z. & Yang, Chun, 2019. "Perspectives for low-temperature waste heat recovery," Energy, Elsevier, vol. 176(C), pages 1037-1043.
    14. Kirschen, Marcus & Badr, Karim & Pfeifer, Herbert, 2011. "Influence of direct reduced iron on the energy balance of the electric arc furnace in steel industry," Energy, Elsevier, vol. 36(10), pages 6146-6155.
    15. Carvalho, Mariana M.O. & Cardoso, Marcelo & Vakkilainen, Esa K., 2015. "Biomass gasification for natural gas substitution in iron ore pelletizing plants," Renewable Energy, Elsevier, vol. 81(C), pages 566-577.
    16. Salemi, Sina & Torabi, Morteza & Haghparast, Arash Kashani, 2022. "Technoeconomical investigation of energy harvesting from MIDREX® process waste heat using Kalina cycle in direct reduction iron process," Energy, Elsevier, vol. 239(PE).
    17. Li, Feng & Chu, Mansheng & Tang, Jue & Liu, Zhenggen & Guo, Jun & Yan, Ruijun & Liu, Peijun, 2022. "Thermodynamic performance analysis and environmental impact assessment of an integrated system for hydrogen generation and steelmaking," Energy, Elsevier, vol. 241(C).
    18. Junfeng Zhang & Jianxu Liu & Jing Li & Yuyan Gao & Chuansong Zhao, 2021. "Green Development Efficiency and Its Influencing Factors in China’s Iron and Steel Industry," Sustainability, MDPI, vol. 13(2), pages 1-15, January.
    19. Cao, Changqing & Guo, Liejin & Jin, Hui & Cao, Wen & Jia, Yi & Yao, Xiangdong, 2017. "System analysis of pulping process coupled with supercritical water gasification of black liquor for combined hydrogen, heat and power production," Energy, Elsevier, vol. 132(C), pages 238-247.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Qiu, Ziyang & Du, Tao & Yue, Qiang & Na, Hongming & Sun, Jingchao & Yuan, Yuxing & Che, Zichang & Wang, Yisong & Li, Yingnan, 2023. "A multi-parameters evaluation on exergy for hydrogen metallurgy," Energy, Elsevier, vol. 281(C).
    2. Qiu, Ziyang & Sun, Jingchao & Du, Tao & Na, Hongming & Zhang, Lei & Yuan, Yuxing & Wang, Yisong, 2024. "Impact of hydrogen metallurgy on the current iron and steel industry: A comprehensive material-exergy-emission flow analysis," Applied Energy, Elsevier, vol. 356(C).
    3. Qiu, Ziyang & Yue, Qiang & Yan, Tianyi & Wang, Qi & Sun, Jingchao & Yuan, Yuxing & Che, Zichang & Wang, Yisong & Du, Tao, 2023. "Gas utilization optimization and exergy analysis of hydrogen metallurgical shaft furnace," Energy, Elsevier, vol. 263(PC).
    4. Qi, Xingang & Ren, Zhenhua & Meng, Fanrui & Lu, Libo & Liu, Fan & Li, Xunjun & Jin, Hui & Chen, Yunan & Guo, Liejin, 2024. "Thermodynamic and environmental analysis of an integrated multi-effect evaporation and organic wastewater supercritical water gasification system for hydrogen production," Applied Energy, Elsevier, vol. 357(C).
    5. Jha, Gaurav & Soren, S., 2017. "Study on applicability of biomass in iron ore sintering process," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 399-407.
    6. Qi, Xingang & Chen, Yunan & Zhao, Jiuyun & Su, Di & Liu, Fan & Lu, Libo & Jin, Hui & Guo, Liejin, 2023. "Thermodynamic and environmental assessment of black liquor supercritical water gasification integrated online salt recovery polygeneration system," Energy, Elsevier, vol. 278(PA).
    7. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & Yuan, Yuxing & Du, Tao, 2022. "Optimization of energy efficiency, energy consumption and CO2 emission in typical iron and steel manufacturing process," Energy, Elsevier, vol. 257(C).
    8. Wang, Lili & Zhao, Jun & Teng, Junfeng & Dong, Shilong & Wang, Yinglong & Xiang, Shuguang & Sun, Xiaoyan, 2022. "Study on an energy-saving process for separation ethylene elycol mixture through heat-pump, heat-integration and ORC driven by waste-heat," Energy, Elsevier, vol. 243(C).
    9. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & He, Jianfei & Yuan, Yuxing & Yan, Tianyi & Du, Tao, 2021. "A novel evaluation method for energy efficiency of process industry — A case study of typical iron and steel manufacturing process," Energy, Elsevier, vol. 233(C).
    10. Nwachukwu, Chinedu Maureen & Wang, Chuan & Wetterlund, Elisabeth, 2021. "Exploring the role of forest biomass in abating fossil CO2 emissions in the iron and steel industry – The case of Sweden," Applied Energy, Elsevier, vol. 288(C).
    11. Guo, Shenghui & Wang, Yu & Shang, Fei & Yi, Lei & Chen, Yunan & Chen, Bin & Guo, Liejin, 2023. "Thermodynamic analysis of the series system for the supercritical water gasification of coal-water slurry," Energy, Elsevier, vol. 283(C).
    12. Sun, Wenqiang & Wang, Qiang & Zhou, Yue & Wu, Jianzhong, 2020. "Material and energy flows of the iron and steel industry: Status quo, challenges and perspectives," Applied Energy, Elsevier, vol. 268(C).
    13. Zhang, Wei & Zhang, Juhua & Xue, Zhengliang, 2017. "Exergy analyses of the oxygen blast furnace with top gas recycling process," Energy, Elsevier, vol. 121(C), pages 135-146.
    14. Nwachukwu, Chinedu M. & Toffolo, Andrea & Wetterlund, Elisabeth, 2020. "Biomass-based gas use in Swedish iron and steel industry – Supply chain and process integration considerations," Renewable Energy, Elsevier, vol. 146(C), pages 2797-2811.
    15. Yuan, Peng & Shen, Boxiong & Duan, Dongping & Adwek, George & Mei, Xue & Lu, Fengju, 2017. "Study on the formation of direct reduced iron by using biomass as reductants of carbon containing pellets in RHF process," Energy, Elsevier, vol. 141(C), pages 472-482.
    16. Wu, Junnian & Pu, Guangying & Guo, Yan & Lv, Jingwen & Shang, Jiangwei, 2018. "Retrospective and prospective assessment of exergy, life cycle carbon emissions, and water footprint for coking network evolution in China," Applied Energy, Elsevier, vol. 218(C), pages 479-493.
    17. Hu, Dianqi & Ren, Changyifan & Zhang, Shuyuan & Ma, Miaomiao & Chen, Yunan & Chen, Bin & Guo, Liejin, 2024. "Thermodynamic and environmental analysis of integrated supercritical water gasification of sewage sludge for power and hydrogen production," Energy, Elsevier, vol. 299(C).
    18. Zheng, Kaiyue & Han, Hengda & Hu, Song & Ren, Qiangqiang & Su, Sheng & Wang, Yi & Jiang, Long & Xu, Jun & Li, Hanjian & Tong, Yuxing & Xiang, Jun, 2023. "Upgrading biomass waste to bio-coking coal by pressurized torrefaction: Synergistic effect between corncob and lignin," Energy, Elsevier, vol. 267(C).
    19. Yuan, Yuxing & Na, Hongming & Du, Tao & Qiu, Ziyang & Sun, Jingchao & Yan, Tianyi & Che, Zichang, 2023. "Multi-objective optimization and analysis of material and energy flows in a typical steel plant," Energy, Elsevier, vol. 263(PD).
    20. Feng, Chao & Zhu, Rong & Wei, Guangsheng & Dong, Kai & Xia, Tao, 2023. "Typical case of CO2 capture in Chinese iron and steel enterprises: Exergy analysis," Applied Energy, Elsevier, vol. 336(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:295:y:2024:i:c:s0360544224008661. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.