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Influence of direct reduced iron on the energy balance of the electric arc furnace in steel industry

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  • Kirschen, Marcus
  • Badr, Karim
  • Pfeifer, Herbert

Abstract

A model of the EAF energy efficiency was developed based on a closed mass and energy balance of the EAF melting process. This model was applied to industrial EAFs in steel industry charged with scrap or with mixes of scrap and DRI. Complex mass and energy conversion in the EAF was simplified with the introduction of mass and energy conversion efficiencies for the conversion of oxygen and the energy conversion of electrical energy in the electric arcs, chemical energy from the oxidation reactions in the melt and energy from the combustion of burner gas. It turned out that close agreement with observed process parameters from 16 EAFs is obtained by slight variations of the efficiency values. Especially the sensitivity of the steel temperature from the energy conversion efficiency of the electric arc energy indicates the importance of efficient foaming slag operation in EAF steel making. Characteristics and process parameters of DRI charged EAFs are discussed. Model results for a series of case studies illustrate the correlations between DRI chemical composition, DRI portion, oxygen consumption, etc. with electrical energy demand in order to indentify cost-effective EAF process conditions.

Suggested Citation

  • Kirschen, Marcus & Badr, Karim & Pfeifer, Herbert, 2011. "Influence of direct reduced iron on the energy balance of the electric arc furnace in steel industry," Energy, Elsevier, vol. 36(10), pages 6146-6155.
    • Handle: RePEc:eee:energy:v:36:y:2011:i:10:p:6146-6155
    DOI: 10.1016/j.energy.2011.07.050
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    References listed on IDEAS

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    1. Barati, Mansoor, 2010. "Energy intensity and greenhouse gases footprint of metallurgical processes: A continuous steelmaking case study," Energy, Elsevier, vol. 35(9), pages 3731-3737.
    2. Price, L & Sinton, J & Worrell, E & Phylipsen, D & Xiulian, H & Ji, L, 2002. "Energy use and carbon dioxide emissions from steel production in China," Energy, Elsevier, vol. 27(5), pages 429-446.
    3. Worrell, Ernst & Price, Lynn & Martin, Nathan, 2001. "Energy efficiency and carbon dioxide emissions reduction opportunities in the US iron and steel sector," Energy, Elsevier, vol. 26(5), pages 513-536.
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