IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v261y2022ipas0360544222019478.html
   My bibliography  Save this article

Simultaneous retrofit of direct and indirect Heat Exchanger Storage Network (HESN) via individual batch process stream mapping

Author

Listed:
  • Er, Hong An
  • Wan Alwi, Sharifah Rafidah
  • Manan, Zainuddin Abdul
  • Klemeš, Jiří Jaromír

Abstract

This paper proposed a novel methodology to retrofit Heat Exchanger Storage Networks (HESN) of batch processes using a modified graphical retrofit tool, namely batch Stream Temperature Enthalpy Plot (batch STEP). Unlike other graphical retrofit tools, batch STEP maintains individual characteristic of process streams as well as serves as the one-stop retrofit tool to retrofit direct and indirect HESN simultaneously. The conventional batch heat integration typically aimed to synthesise new Heat Recovery Loops (HRLs) for heat recovery enhancement without exploiting the benefits of reusing existing HRLs in saving the additional volume of heat storage units (HSUs) and space allocated for retrofit. Thus, this paper extends the STEP continuous retrofit methodology to batch processes by introducing a batch STEP diagram for identification of the potential process streams to be integrated into existing HRLs and potential modifications of existing HRLs operating temperature. The methodology also introduces HRL– problem table algorithm (HRL-PTA) and heuristics to target the maximum indirect heat recovery and integrate process streams into the existing HRLs systematically. The methodology proposed achieves plant savings of 23.9%–60.0% for hot utility, 25.9%–42.2% for cold utility and a reduction of 6.3%–8.1% for additional volume of HSUs required in two illustrative case studies.

Suggested Citation

  • Er, Hong An & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul & Klemeš, Jiří Jaromír, 2022. "Simultaneous retrofit of direct and indirect Heat Exchanger Storage Network (HESN) via individual batch process stream mapping," Energy, Elsevier, vol. 261(PA).
    • Handle: RePEc:eee:energy:v:261:y:2022:i:pa:s0360544222019478
    DOI: 10.1016/j.energy.2022.125052
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544222019478
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2022.125052?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2014. "Integration of industrial solar and gaseous waste heat into heat recovery loops using constant and variable temperature storage," Energy, Elsevier, vol. 75(C), pages 53-67.
    2. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    3. Lai, Yee Qing & Manan, Zainuddin Abdul & Wan Alwi, Sharifah Rafidah, 2018. "Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping," Energy, Elsevier, vol. 155(C), pages 1113-1128.
    4. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.
    5. Wang, Yufei & Wei, Ying & Feng, Xiao & Chu, Khim Hoong, 2014. "Synthesis of heat exchanger networks featuring batch streams," Applied Energy, Elsevier, vol. 114(C), pages 30-44.
    6. Tânia Pinto & Augusto Novais & Ana Barbosa-Póvoa, 2003. "Optimal Design of Heat-Integrated Multipurpose Batch Facilities with Economic Savings in Utilities: A Mixed Integer Mathematical Formulation," Annals of Operations Research, Springer, vol. 120(1), pages 201-230, April.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Chin, Hon Huin & Wang, Bohong & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiu-Wang, 2020. "Long-term investment and maintenance planning for heat exchanger network retrofit," Applied Energy, Elsevier, vol. 279(C).
    2. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    3. Magege, Simbarashe R. & Majozi, Thokozani, 2021. "A comprehensive framework for synthesis and design of heat-integrated batch plants: Consideration of intermittently-available streams," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    4. Raphael Agner & Benjamin H. Y. Ong & Jan A. Stampfli & Pierre Krummenacher & Beat Wellig, 2022. "A Graphical Method for Combined Heat Pump and Indirect Heat Recovery Integration," Energies, MDPI, vol. 15(8), pages 1-21, April.
    5. Seid, Esmael R. & Majozi, Thokozani, 2014. "Heat integration in multipurpose batch plants using a robust scheduling framework," Energy, Elsevier, vol. 71(C), pages 302-320.
    6. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    7. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    8. Calvin Kong Leng Sing & Jeng Shiun Lim & Timothy Gordon Walmsley & Peng Yen Liew & Masafumi Goto & Sheikh Ahmad Zaki Bin Shaikh Salim, 2020. "Time-Dependent Integration of Solar Thermal Technology in Industrial Processes," Sustainability, MDPI, vol. 12(6), pages 1-32, March.
    9. Halmschlager, Daniel & Beck, Anton & Knöttner, Sophie & Koller, Martin & Hofmann, René, 2022. "Combined optimization for retrofitting of heat recovery and thermal energy supply in industrial systems," Applied Energy, Elsevier, vol. 305(C).
    10. Florian Schlosser & Ron-Hendrik Peesel & Henning Meschede & Matthias Philipp & Timothy G. Walmsley & Michael R. W. Walmsley & Martin J. Atkins, 2019. "Design of Robust Total Site Heat Recovery Loops via Monte Carlo Simulation," Energies, MDPI, vol. 12(5), pages 1-17, March.
    11. Pan, Ming & Bulatov, Igor & Smith, Robin, 2016. "Improving heat recovery in retrofitting heat exchanger networks with heat transfer intensification, pressure drop constraint and fouling mitigation," Applied Energy, Elsevier, vol. 161(C), pages 611-626.
    12. Brage Rugstad Knudsen & Hanne Kauko & Trond Andresen, 2019. "An Optimal-Control Scheme for Coordinated Surplus-Heat Exchange in Industry Clusters," Energies, MDPI, vol. 12(10), pages 1-22, May.
    13. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.
    14. Lincoln, Benjamin James & Kong, Lana & Pineda, Alyssa Mae & Walmsley, Timothy Gordon, 2022. "Process integration and electrification for efficient milk evaporation systems," Energy, Elsevier, vol. 258(C).
    15. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    16. Allouhi, A. & Agrouaz, Y. & Benzakour Amine, Mohammed & Rehman, S. & Buker, M.S. & Kousksou, T. & Jamil, A. & Benbassou, A., 2017. "Design optimization of a multi-temperature solar thermal heating system for an industrial process," Applied Energy, Elsevier, vol. 206(C), pages 382-392.
    17. Li, Nianqi & Chen, Jian & Cheng, Tao & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Wang, Qiuwang & Yang, Weisheng & Liu, Xia & Zeng, Min, 2020. "Analysing thermal-hydraulic performance and energy efficiency of shell-and-tube heat exchangers with longitudinal flow based on experiment and numerical simulation," Energy, Elsevier, vol. 202(C).
    18. Song, Runrun & Tang, Qikui & Wang, Yufei & Feng, Xiao & El-Halwagi, Mahmoud M., 2017. "The implementation of inter-plant heat integration among multiple plants. Part I: A novel screening algorithm," Energy, Elsevier, vol. 140(P1), pages 1018-1029.
    19. Low, Elaine & Huang, Si-Min & Yang, Minlin & Show, Pau Loke & Law, Chung Lim, 2021. "Design of cascade analysis for renewable and waste heat recovery in a solar thermal regeneration unit of a liquid desiccant dehumidification system," Energy, Elsevier, vol. 235(C).
    20. Bakar, Suraya Hanim Abu & Hamid, Mohd. Kamaruddin Abd. & Alwi, Sharifah Rafidah Wan & Manan, Zainuddin Abdul, 2016. "Selection of minimum temperature difference (ΔTmin) for heat exchanger network synthesis based on trade-off plot," Applied Energy, Elsevier, vol. 162(C), pages 1259-1271.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:261:y:2022:i:pa:s0360544222019478. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.