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Batch process heat storage integration: A simple and effective graphical approach

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  • Abdelouadoud, Yasmina
  • Lucas, Edward
  • Krummenacher, Pierre
  • Olsen, Donald
  • Wellig, Beat

Abstract

The improvement of thermal energy use in batch and semi-continuous processes utilizing established techniques such as Pinch Analysis faces challenges as direct heat recovery is restricted and schedule dependent, limiting broad industrial application. In overcoming this limitation, sensible heat storage integration has proven to be effective in achieving significant and less schedule-sensitive heat recovery but designing solutions is problematic given the complex trade-offs that occur. The presented graphical design method relies on the Indirect Sources Sinks Profiles (ISSPs) which extends the scope of time-average models and brings a systematic foundation to the design procedure. Graphical assignment zones are introduced to represent on the ISSPs constraints and degrees of freedom that apply when designing the Heat Exchanger and Storage Network (HESN) that can achieve the target heat recovery, given by ISSP overlap. A general procedure for their determination is presented, alongside resulting HESN designs for a case study process which achieve utility reductions of 35.0% up to 76.0%. Designs are automatically balanced making them functional concepts without manual adjustment, and although not cost-optimized, are inherently reduced in complexity by the method and suitable for further stepwise improvement.

Suggested Citation

  • Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.
    • Handle: RePEc:eee:energy:v:185:y:2019:i:c:p:804-818
    DOI: 10.1016/j.energy.2019.06.180
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    References listed on IDEAS

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    Cited by:

    1. Hosseinnia, Seyed Mojtaba & Sorin, Mikhail, 2022. "Energy targeting approach for optimum solar assisted ground source heat pump integration in buildings," Energy, Elsevier, vol. 248(C).
    2. Nahin Tasmin & Shahjadi Hisan Farjana & Md Rashed Hossain & Santu Golder & M. A. Parvez Mahmud, 2022. "Integration of Solar Process Heat in Industries: A Review," Clean Technol., MDPI, vol. 4(1), pages 1-35, February.
    3. Raphael Agner & Benjamin H. Y. Ong & Jan A. Stampfli & Pierre Krummenacher & Beat Wellig, 2022. "A Graphical Method for Combined Heat Pump and Indirect Heat Recovery Integration," Energies, MDPI, vol. 15(8), pages 1-21, April.
    4. Magege, Simbarashe R. & Majozi, Thokozani, 2021. "A comprehensive framework for synthesis and design of heat-integrated batch plants: Consideration of intermittently-available streams," Renewable and Sustainable Energy Reviews, Elsevier, vol. 135(C).
    5. Stampfli, Jan A. & Lucas, Edward J. & Ong, Benjamin H.Y. & Olsen, Donald G. & Krummenacher, Pierre & Wellig, Beat, 2020. "Optimization of volume-limited thermal energy storage in non-continuous processes," Energy, Elsevier, vol. 203(C).
    6. Er, Hong An & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul & Klemeš, Jiří Jaromír, 2022. "Simultaneous retrofit of direct and indirect Heat Exchanger Storage Network (HESN) via individual batch process stream mapping," Energy, Elsevier, vol. 261(PA).
    7. Ismail, Muhammad Imran & Yunus, Nor Alafiza & Hashim, Haslenda, 2021. "Integration of solar heating systems for low-temperature heat demand in food processing industry – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 147(C).
    8. Miguel Castro Oliveira & Muriel Iten & Henrique A. Matos, 2022. "Review on Water and Energy Integration in Process Industry: Water-Heat Nexus," Sustainability, MDPI, vol. 14(13), pages 1-24, June.

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