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Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach

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  • Wang, Bohong
  • Klemeš, Jiří Jaromír
  • Varbanov, Petar Sabev
  • Chin, Hon Huin
  • Wang, Qiu-Wang
  • Zeng, Min

Abstract

Graphical tools are useful in the heat exchanger network (HEN) retrofit to maximise energy savings. The disadvantage of heuristic rules, which are usually applied to make retrofit decisions using graphical tools, is that they could lead to sub-optimal solutions. The presented study developed a two-stage method for HEN retrofit. In the first stage, a mixed-integer linear programming (MILP) model is formulated based on the structure of the shifted retrofit thermodynamic grid diagram (SRTGD) to minimise the utility cost and investment. The non-linear equations for the investment cost calculation were linearised, and the parameters in the linearised equations were obtained using data regression. In the second stage, a particle swarm optimisation (PSO) algorithm was selected and applied to adjust the inlet and outlet temperatures of heat exchangers with the aim of minimising the payback period on the basis of the first-stage solution. The proposed two-stage procedure combines the strengths of the MILP and PSO methods, offering convenient interfaces for user interaction and results interpretation. Two cases were studied to verify the effectiveness of the method. Case 1 and Case 2 decreased the payback period by 11.6% and 21.7% compared to the results obtained in previous retrofit applications.

Suggested Citation

  • Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Chin, Hon Huin & Wang, Qiu-Wang & Zeng, Min, 2020. "Heat exchanger network retrofit by a shifted retrofit thermodynamic grid diagram-based model and a two-stage approach," Energy, Elsevier, vol. 198(C).
    • Handle: RePEc:eee:energy:v:198:y:2020:i:c:s036054422030445x
    DOI: 10.1016/j.energy.2020.117338
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    References listed on IDEAS

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    4. Lai, Yee Qing & Manan, Zainuddin Abdul & Wan Alwi, Sharifah Rafidah, 2018. "Simultaneous diagnosis and retrofit of heat exchanger network via individual process stream mapping," Energy, Elsevier, vol. 155(C), pages 1113-1128.
    5. Akpomiemie, Mary O. & Smith, Robin, 2018. "Cost-effective strategy for heat exchanger network retrofit," Energy, Elsevier, vol. 146(C), pages 82-97.
    6. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
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    8. Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.
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    10. Kamel, Dina A. & Gadalla, Mamdouh A. & Abdelaziz, Omar Y. & Labib, Mennat A. & Ashour, Fatma H., 2017. "Temperature driving force (TDF) curves for heat exchanger network retrofit – A case study and implications," Energy, Elsevier, vol. 123(C), pages 283-295.
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    Cited by:

    1. Li, Nianqi & Klemeš, Jiří Jaromír & Sunden, Bengt & Wu, Zan & Wang, Qiuwang & Zeng, Min, 2022. "Heat exchanger network synthesis considering detailed thermal-hydraulic performance: Methods and perspectives," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    2. Zirngast, Klavdija & Kravanja, Zdravko & Novak Pintarič, Zorka, 2021. "An improved algorithm for synthesis of heat exchanger network with a large number of uncertain parameters," Energy, Elsevier, vol. 233(C).
    3. Markowski, Mariusz & Urbaniec, Krzysztof & Suchecki, Witold & Storczyk, Sandra, 2023. "Improved energy recovery from the condensed steam as part of HEN retrofit," Energy, Elsevier, vol. 270(C).
    4. Gollangi, Raju & K, NagamalleswaraRao, 2022. "Energy, exergy analysis of conceptually designed monochloromethane production process from hydrochlorination of methanol," Energy, Elsevier, vol. 239(PA).
    5. Ulyev, Leonid & Boldyryev, Stanislav & Kuznetsov, Maxim, 2023. "Investigation of process stream systems for targeting energy-capital trade-offs of a heat recovery network," Energy, Elsevier, vol. 263(PD).
    6. Kan Wang & Jianqing Hu & Qiaoqiao Tang & Chang He & Bingjian Zhang & Qinglin Chen, 2023. "An engineering target-oriented multi-scenario heat exchanger network retrofit methodology with consideration of exergoeconomic assessment," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 25(1), pages 375-399, January.
    7. Orosz, Ákos & Friedler, Ferenc, 2020. "Multiple-solution heat exchanger network synthesis for enabling the best industrial implementation," Energy, Elsevier, vol. 208(C).
    8. Seferlis, Panos & Varbanov, Petar Sabev & Papadopoulos, Athanasios I. & Chin, Hon Huin & Klemeš, Jiří Jaromír, 2021. "Sustainable design, integration, and operation for energy high-performance process systems," Energy, Elsevier, vol. 224(C).
    9. Chin, Hon Huin & Wang, Bohong & Varbanov, Petar Sabev & Klemeš, Jiří Jaromír & Zeng, Min & Wang, Qiu-Wang, 2020. "Long-term investment and maintenance planning for heat exchanger network retrofit," Applied Energy, Elsevier, vol. 279(C).
    10. Bohong Wang & Jiří Jaromír Klemeš & Petar Sabev Varbanov & Min Zeng, 2020. "An Extended Grid Diagram for Heat Exchanger Network Retrofit Considering Heat Exchanger Types," Energies, MDPI, vol. 13(10), pages 1-14, May.
    11. Boldyryev, Stanislav & Gil, Tatyana & Ilchenko, Mariia, 2022. "Environmental and economic assessment of the efficiency of heat exchanger network retrofit options based on the experience of society and energy price records," Energy, Elsevier, vol. 260(C).
    12. Wang, Bohong & Arsenyeva, Olga & Zeng, Min & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2022. "An advanced Grid Diagram for heat exchanger network retrofit with detailed plate heat exchanger design," Energy, Elsevier, vol. 248(C).
    13. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    14. Wang, Bohong & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Zeng, Min & Liang, Yongtu, 2021. "Heat Exchanger Network synthesis considering prohibited and restricted matches," Energy, Elsevier, vol. 225(C).

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