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Process integration and electrification for efficient milk evaporation systems

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  • Lincoln, Benjamin James
  • Kong, Lana
  • Pineda, Alyssa Mae
  • Walmsley, Timothy Gordon

Abstract

Industrial Process Integration and Electrification can provide an effective pathway to rapidly transition process heat in low temperature industries (i.e., heating <100 °C) away from coal or natural gas to renewable electricity. This paper aims to develop a highly efficient, completely electric milk evaporation system through the careful integration and selection of heat pump and Mechanical Vapour Recompression technologies. In response, this study reports an effective Process Integration and Electrification, PI&E, design method, which combines process simulation, heat and exergy Pinch Analysis, electrification technology (e.g., heat pump in this study) selection and integration, and flowsheet optimisation. As part of the method, design decisions are subject to process specific requirements, such as operability and product safety, to ensure solutions are technically and practically viable. Using the PI&E method for a milk evaporator system case study, this article reports the steps and end development of a new, fully electric milk evaporator system design, which requires 3593 kW of electricity (120 kWh/t of powder) and achieves a 32% operational cost and 82% emissions reduction. A sensitivity analysis was conducted of the final process design, which found it to apply to a wide variety of operating conditions.

Suggested Citation

  • Lincoln, Benjamin James & Kong, Lana & Pineda, Alyssa Mae & Walmsley, Timothy Gordon, 2022. "Process integration and electrification for efficient milk evaporation systems," Energy, Elsevier, vol. 258(C).
    • Handle: RePEc:eee:energy:v:258:y:2022:i:c:s0360544222017881
    DOI: 10.1016/j.energy.2022.124885
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    References listed on IDEAS

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    1. Bühler, Fabian & Zühlsdorf, Benjamin & Nguyen, Tuong-Van & Elmegaard, Brian, 2019. "A comparative assessment of electrification strategies for industrial sites: Case of milk powder production," Applied Energy, Elsevier, vol. 250(C), pages 1383-1401.
    2. Philipp, Matthias & Schumm, Gregor & Peesel, Ron-Hendrik & Walmsley, Timothy G. & Atkins, Martin J. & Schlosser, Florian & Hesselbach, Jens, 2018. "Optimal energy supply structures for industrial food processing sites in different countries considering energy transitions," Energy, Elsevier, vol. 146(C), pages 112-123.
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    4. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    5. Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Neale, James R., 2016. "Appropriate placement of vapour recompression in ultra-low energy industrial milk evaporation systems using Pinch Analysis," Energy, Elsevier, vol. 116(P2), pages 1269-1281.
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    Cited by:

    1. Walden, Jasper V.M. & Wellig, Beat & Stathopoulos, Panagiotis, 2023. "Heat pump integration in non-continuous industrial processes by Dynamic Pinch Analysis Targeting," Applied Energy, Elsevier, vol. 352(C).
    2. Elsa Klinac & James Kenneth Carson & Duy Hoang & Qun Chen & Donald John Cleland & Timothy Gordon Walmsley, 2023. "Multi-Level Process Integration of Heat Pumps in Meat Processing," Energies, MDPI, vol. 16(8), pages 1-16, April.

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