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A Graphical Method for Combined Heat Pump and Indirect Heat Recovery Integration

Author

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  • Raphael Agner

    (Competence Center Thermal Energy Systems and Process Engineering, Lucerne University of Applied Sciences and Arts, Technikumstrasse 21, 6048 Horw, Switzerland
    These authors contributed equally to this work.)

  • Benjamin H. Y. Ong

    (Competence Center Thermal Energy Systems and Process Engineering, Lucerne University of Applied Sciences and Arts, Technikumstrasse 21, 6048 Horw, Switzerland
    These authors contributed equally to this work.)

  • Jan A. Stampfli

    (Competence Center Thermal Energy Systems and Process Engineering, Lucerne University of Applied Sciences and Arts, Technikumstrasse 21, 6048 Horw, Switzerland)

  • Pierre Krummenacher

    (Institut de Génie Thermique, The School of Management and Engineering Vaud, Avenue des Sports 20, 1401 Yverdon-les-Bains, Switzerland)

  • Beat Wellig

    (Competence Center Thermal Energy Systems and Process Engineering, Lucerne University of Applied Sciences and Arts, Technikumstrasse 21, 6048 Horw, Switzerland)

Abstract

Industrial sectors are improving their energy efficiency and increasing their share of renewables for heating and cooling demands by using lower emission technologies. One specific approach to help achieve these targets is the integration of heat pumps (HPs) in industrial processes. However, due to the temporal variation of the heating and cooling requirements in non-continuous processes, the integration of HP is challenging. In this paper, a structured method for the design of HP integration is proposed. The method implements an engineer-centred workflow that extends the concept of the Indirect Source Sink Profile (ISSP) to HP integration. For this purpose, an adapted Grand Composite Curve is derived from the ISSP. This ensures correct HP integration across the pinch while maintaining the temperature lift of the HP small. The proposed workflow is applied to a demonstration case study and a case study from industry. In both cases, the resulting system with integrated HP enables the elimination of hot utility demand and significantly reduces cold utility demands. The static paybacks of the proposed solutions are in the range of 4.5 to 5 year.

Suggested Citation

  • Raphael Agner & Benjamin H. Y. Ong & Jan A. Stampfli & Pierre Krummenacher & Beat Wellig, 2022. "A Graphical Method for Combined Heat Pump and Indirect Heat Recovery Integration," Energies, MDPI, vol. 15(8), pages 1-21, April.
  • Handle: RePEc:gam:jeners:v:15:y:2022:i:8:p:2829-:d:792703
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    References listed on IDEAS

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    1. Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2014. "Integration of industrial solar and gaseous waste heat into heat recovery loops using constant and variable temperature storage," Energy, Elsevier, vol. 75(C), pages 53-67.
    2. Kapustenko, Petro O. & Ulyev, Leonid M. & Boldyryev, Stanislav A. & Garev, Andrey O., 2008. "Integration of a heat pump into the heat supply system of a cheese production plant," Energy, Elsevier, vol. 33(6), pages 882-889.
    3. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.
    4. Florian Schlosser & Heinrich Wiebe & Timothy G. Walmsley & Martin J. Atkins & Michael R. W. Walmsley & Jens Hesselbach, 2020. "Heat Pump Bridge Analysis Using the Modified Energy Transfer Diagram," Energies, MDPI, vol. 14(1), pages 1-24, December.
    5. Stampfli, Jan A. & Atkins, Martin J. & Olsen, Donald G. & Walmsley, Michael R.W. & Wellig, Beat, 2019. "Practical heat pump and storage integration into non-continuous processes: A hybrid approach utilizing insight based and nonlinear programming techniques," Energy, Elsevier, vol. 182(C), pages 236-253.
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    Cited by:

    1. Walden, Jasper V.M. & Wellig, Beat & Stathopoulos, Panagiotis, 2023. "Heat pump integration in non-continuous industrial processes by Dynamic Pinch Analysis Targeting," Applied Energy, Elsevier, vol. 352(C).
    2. Stefano Barberis & Simone Maccarini & Syed Safeer Mehdi Shamsi & Alberto Traverso, 2023. "Untapping Industrial Flexibility via Waste Heat-Driven Pumped Thermal Energy Storage Systems," Energies, MDPI, vol. 16(17), pages 1-24, August.

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