IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v239y2022ipbs0360544221023082.html
   My bibliography  Save this article

Sustainable process integration of electrification technologies with industrial energy systems

Author

Listed:
  • Son, Hyunsoo
  • Kim, Miae
  • Kim, Jin-Kuk

Abstract

To mitigate CO2 emission, the utilization of renewable resources is expected to grow with the wide and active implementation of electrified energy systems. Process industry, one of the most energy-intensive sectors, is strongly demanded to keep up with the trend to improve sustainability. The application of Power-to-Heat technologies to industrial energy systems would bring enormous benefits to the environment, but a systematic design methodology to evaluate the feasibility of electrification in practice has not been fully discussed. This study proposes a framework to evaluate the feasibility of electrification based on Heat Integration. The cost-effective and/or energy-efficient technology is selected by analyzing different characteristics of several power-to-heat technologies, with which the implementation strategy of electrification is designed based on the electrification potential. Economics of electrified energy systems are evaluated, which is compared with conventional ones based on burning fossil fuels. A case study is presented to demonstrate the applicability of the proposed design methodology. From the results, it is indicated that the electrification with a heat pump and an electrode boiler is a promising strategy, while the introduction of an electric heater becomes economically viable at the 23% of considerable reduction in the cost of renewable electricity.

Suggested Citation

  • Son, Hyunsoo & Kim, Miae & Kim, Jin-Kuk, 2022. "Sustainable process integration of electrification technologies with industrial energy systems," Energy, Elsevier, vol. 239(PB).
    • Handle: RePEc:eee:energy:v:239:y:2022:i:pb:s0360544221023082
    DOI: 10.1016/j.energy.2021.122060
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544221023082
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.122060?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. El Khaled, D. & Novas, N. & Gazquez, J.A. & Manzano-Agugliaro, F., 2018. "Microwave dielectric heating: Applications on metals processing," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 2880-2892.
    2. Nielsen, Maria Grønnegaard & Morales, Juan Miguel & Zugno, Marco & Pedersen, Thomas Engberg & Madsen, Henrik, 2016. "Economic valuation of heat pumps and electric boilers in the Danish energy system," Applied Energy, Elsevier, vol. 167(C), pages 189-200.
    3. Selleneit, Volker & Stöckl, Martin & Holzhammer, Uwe, 2020. "System efficiency – Methodology for rating of industrial utilities in electricity grids with a high share of variable renewable energies – A first approach," Renewable and Sustainable Energy Reviews, Elsevier, vol. 130(C).
    4. Li, Gang & Du, Yuqing, 2018. "Performance investigation and economic benefits of new control strategies for heat pump-gas fired water heater hybrid system," Applied Energy, Elsevier, vol. 232(C), pages 101-118.
    5. Chen, Chao & Lu, Yangsiyu & Banares-Alcantara, Rene, 2019. "Direct and indirect electrification of chemical industry using methanol production as a case study," Applied Energy, Elsevier, vol. 243(C), pages 71-90.
    6. Arpagaus, Cordin & Bless, Frédéric & Uhlmann, Michael & Schiffmann, Jürg & Bertsch, Stefan S., 2018. "High temperature heat pumps: Market overview, state of the art, research status, refrigerants, and application potentials," Energy, Elsevier, vol. 152(C), pages 985-1010.
    7. Al-Qahtani, Amjad & Parkinson, Brett & Hellgardt, Klaus & Shah, Nilay & Guillen-Gosalbez, Gonzalo, 2021. "Uncovering the true cost of hydrogen production routes using life cycle monetisation," Applied Energy, Elsevier, vol. 281(C).
    8. Ron-Hendrik Hechelmann & Jan-Peter Seevers & Alexander Otte & Jan Sponer & Matthias Stark, 2020. "Renewable Energy Integration for Steam Supply of Industrial Processes—A Food Processing Case Study," Energies, MDPI, vol. 13(10), pages 1-20, May.
    9. Herre, Lars & Tomasini, Federica & Paridari, Kaveh & Söder, Lennart & Nordström, Lars, 2020. "Simplified model of integrated paper mill for optimal bidding in energy and reserve markets," Applied Energy, Elsevier, vol. 279(C).
    10. Koirala, Binod & Hers, Sebastiaan & Morales-España, Germán & Özdemir, Özge & Sijm, Jos & Weeda, Marcel, 2021. "Integrated electricity, hydrogen and methane system modelling framework: Application to the Dutch Infrastructure Outlook 2050," Applied Energy, Elsevier, vol. 289(C).
    11. Sandberg, Erik & Toffolo, Andrea & Krook-Riekkola, Anna, 2019. "A bottom-up study of biomass and electricity use in a fossil free Swedish industry," Energy, Elsevier, vol. 167(C), pages 1019-1030.
    12. Kirschen, Marcus & Risonarta, Victor & Pfeifer, Herbert, 2009. "Energy efficiency and the influence of gas burners to the energy related carbon dioxide emissions of electric arc furnaces in steel industry," Energy, Elsevier, vol. 34(9), pages 1065-1072.
    13. Fonseca, Juan D. & Commenge, Jean-Marc & Camargo, Mauricio & Falk, Laurent & Gil, Iván D., 2021. "Sustainability analysis for the design of distributed energy systems: A multi-objective optimization approach," Applied Energy, Elsevier, vol. 290(C).
    14. Zhao, Ning & You, Fengqi, 2020. "Can renewable generation, energy storage and energy efficient technologies enable carbon neutral energy transition?," Applied Energy, Elsevier, vol. 279(C).
    15. Al-Ghussain, Loiy & Abubaker, Ahmad M. & Darwish Ahmad, Adnan, 2021. "Superposition of Renewable-Energy Supply from Multiple Sites Maximizes Demand-Matching: Towards 100% Renewable Grids in 2050," Applied Energy, Elsevier, vol. 284(C).
    16. Liu, Jinhui & Xu, Zhanbo & Wu, Jiang & Liu, Kun & Guan, Xiaohong, 2021. "Optimal planning of distributed hydrogen-based multi-energy systems," Applied Energy, Elsevier, vol. 281(C).
    17. Bogdanov, Dmitrii & Gulagi, Ashish & Fasihi, Mahdi & Breyer, Christian, 2021. "Full energy sector transition towards 100% renewable energy supply: Integrating power, heat, transport and industry sectors including desalination," Applied Energy, Elsevier, vol. 283(C).
    18. Yang, Huayu & Zhang, Yuhao & Gao, Wenhua & Yan, Bowen & Zhao, Jianxin & Zhang, Hao & Chen, Wei & Fan, Daming, 2021. "Steam replacement strategy using microwave resonance: A future system for continuous-flow heating applications," Applied Energy, Elsevier, vol. 283(C).
    19. Liu, Ming & Wang, Shan & Yan, Junjie, 2021. "Operation scheduling of a coal-fired CHP station integrated with power-to-heat devices with detail CHP unit models by particle swarm optimization algorithm," Energy, Elsevier, vol. 214(C).
    20. Kiss, Anton A. & Smith, Robin, 2020. "Rethinking energy use in distillation processes for a more sustainable chemical industry," Energy, Elsevier, vol. 203(C).
    21. Gao, J.T. & Xu, Z.Y. & Wang, R.Z., 2021. "An air-source hybrid absorption-compression heat pump with large temperature lift," Applied Energy, Elsevier, vol. 291(C).
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Rastinejad, Justin & Putnam, Sloane & Stuber, Matthew D., 2023. "Technoeconomic assessment of solar technologies for the hybridization of industrial process heat systems using deterministic global dynamic optimization," Renewable Energy, Elsevier, vol. 216(C).
    2. Lincoln, Benjamin James & Kong, Lana & Pineda, Alyssa Mae & Walmsley, Timothy Gordon, 2022. "Process integration and electrification for efficient milk evaporation systems," Energy, Elsevier, vol. 258(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    2. Marina, A. & Spoelstra, S. & Zondag, H.A. & Wemmers, A.K., 2021. "An estimation of the European industrial heat pump market potential," Renewable and Sustainable Energy Reviews, Elsevier, vol. 139(C).
    3. Meloni, Eugenio & Martino, Marco & Palma, Vincenzo, 2022. "Microwave assisted steam reforming in a high efficiency catalytic reactor," Renewable Energy, Elsevier, vol. 197(C), pages 893-901.
    4. Sergio Bobbo & Giulia Lombardo & Davide Menegazzo & Laura Vallese & Laura Fedele, 2024. "A Technological Update on Heat Pumps for Industrial Applications," Energies, MDPI, vol. 17(19), pages 1-55, October.
    5. Shen, Xiaojun & Li, Xingyi & Yuan, Jiahai & Jin, Yu, 2022. "A hydrogen-based zero-carbon microgrid demonstration in renewable-rich remote areas: System design and economic feasibility," Applied Energy, Elsevier, vol. 326(C).
    6. Lincoln, Benjamin James & Kong, Lana & Pineda, Alyssa Mae & Walmsley, Timothy Gordon, 2022. "Process integration and electrification for efficient milk evaporation systems," Energy, Elsevier, vol. 258(C).
    7. Liu, Miaomiao & Liu, Ming & Chen, Weixiong & Yan, Junjie, 2023. "Operational flexibility and operation optimization of CHP units supplying electricity and two-pressure steam," Energy, Elsevier, vol. 263(PE).
    8. Tian, Xueyu & You, Fengqi, 2024. "Broaden sustainable design and optimization of decarbonized campus Energy systems with scope 3 emissions accounting and social ramification analysis," Applied Energy, Elsevier, vol. 373(C).
    9. Siavashi, Majid & Hosseini, Farzad & Talesh Bahrami, Hamid Reza, 2021. "A new design with preheating and layered porous ceramic for hydrogen production through methane steam reforming process," Energy, Elsevier, vol. 231(C).
    10. Jian Sun & Yinwu Wang & Yu Qin & Guoshun Wang & Ran Liu & Yongping Yang, 2023. "A Review of Super-High-Temperature Heat Pumps over 100 °C," Energies, MDPI, vol. 16(12), pages 1-18, June.
    11. Fernando Martins & Pedro Moura & Aníbal T. de Almeida, 2022. "The Role of Electrification in the Decarbonization of the Energy Sector in Portugal," Energies, MDPI, vol. 15(5), pages 1-35, February.
    12. Bühler, Fabian & Zühlsdorf, Benjamin & Nguyen, Tuong-Van & Elmegaard, Brian, 2019. "A comparative assessment of electrification strategies for industrial sites: Case of milk powder production," Applied Energy, Elsevier, vol. 250(C), pages 1383-1401.
    13. You, Jinfang & Zhang, Xi & Gao, Jintong & Wang, Ruzhu & Xu, Zhenyuan, 2024. "Entransy based heat exchange irreversibility analysis for a hybrid absorption-compression heat pump cycle," Energy, Elsevier, vol. 289(C).
    14. Edgar Correa-Quintana & Yecid Muñoz-Maldonado & Adalberto Ospino-Castro, 2024. "Financial Evaluation of Alternatives for Industrial Methanol Production Using Renewable Energy with Heat Pump Technology," Energies, MDPI, vol. 17(22), pages 1-18, November.
    15. Walmsley, Timothy Gordon & Philipp, Matthias & Picón-Núñez, Martín & Meschede, Henning & Taylor, Matthew Thomas & Schlosser, Florian & Atkins, Martin John, 2023. "Hybrid renewable energy utility systems for industrial sites: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    16. Obrist, Michel D. & Kannan, Ramachandran & McKenna, Russell & Schmidt, Thomas J. & Kober, Tom, 2023. "High-temperature heat pumps in climate pathways for selected industry sectors in Switzerland," Energy Policy, Elsevier, vol. 173(C).
    17. Mitterrutzner, Benjamin & Callegher, Claudio Zandonella & Fraboni, Riccardo & Wilczynski, Eric & Pezzutto, Simon, 2023. "Review of heating and cooling technologies for buildings: A techno-economic case study of eleven European countries," Energy, Elsevier, vol. 284(C).
    18. Zhang, Xi & Hu, Bin & Wang, Ruzhu & Xu, Zhenyuan, 2024. "Performance enhancement of hybrid absorption-compression heat pump via internal heat recovery," Energy, Elsevier, vol. 286(C).
    19. Østergaard, P.A. & Lund, H. & Thellufsen, J.Z. & Sorknæs, P. & Mathiesen, B.V., 2022. "Review and validation of EnergyPLAN," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    20. Mehar Ullah & Daniel Gutierrez-Rojas & Eero Inkeri & Tero Tynjälä & Pedro H. J. Nardelli, 2022. "Operation of Power-to-X-Related Processes Based on Advanced Data-Driven Methods: A Comprehensive Review," Energies, MDPI, vol. 15(21), pages 1-17, October.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:239:y:2022:i:pb:s0360544221023082. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.