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Renewable Energy Integration for Steam Supply of Industrial Processes—A Food Processing Case Study

Author

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  • Ron-Hendrik Hechelmann

    (Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany)

  • Jan-Peter Seevers

    (Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany)

  • Alexander Otte

    (Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany)

  • Jan Sponer

    (Department for Sustainable Products and Processes (upp), University Kassel, Kurt-Wolters-Straße 3, 34125 Kassel, Germany)

  • Matthias Stark

    (Technische Hochschule Ingolstadt, Institute of new Energy Systems, Esplanade 10, 85049 Ingolstadt, Germany)

Abstract

This study highlights the C O 2 , e -emission reduction potentials and related economic consequences for changing steam generation from fossil to renewable. Seven different utility concepts are developed, including a steam accumulator for load management. Peculiarities for the integration of biogas boilers, biomass-fuelled boilers, electrode steam boilers, biomethane-fuelled solid oxide fuel cells, micro gas turbine, solar energy systems, heat pumps and steam accumulators into a steam system with fluctuating steam demand are explained and the energy balance based models for the simulation study are described. The characteristics of batch processes, start up times and part load efficiency are considered via an annual dynamic simulation. Based on a detailed process analysis and dimensioning of the utilities and the accumulator a comprehensive simulation study is conducted for a pet food processing company having an average steam demand of 18,000 MWh at around 9 bar and 3 t/h. The results show that the highest C O 2 , e -emissions reduction of up to 63% is achieved by the transition to a solid biomass-fuelled boiler system. This leads to an increase of the operating costs by 27.8%.

Suggested Citation

  • Ron-Hendrik Hechelmann & Jan-Peter Seevers & Alexander Otte & Jan Sponer & Matthias Stark, 2020. "Renewable Energy Integration for Steam Supply of Industrial Processes—A Food Processing Case Study," Energies, MDPI, vol. 13(10), pages 1-20, May.
    • Handle: RePEc:gam:jeners:v:13:y:2020:i:10:p:2532-:d:359017
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    References listed on IDEAS

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    Cited by:

    1. Hechelmann, Ron-Hendrik & Paris, Aaron & Buchenau, Nadja & Ebersold, Felix, 2023. "Decarbonisation strategies for manufacturing: A technical and economic comparison," Renewable and Sustainable Energy Reviews, Elsevier, vol. 188(C).
    2. Orumiyehei, Aida & Ameri, Mehran & Nobakhti, Mohammad Hasan & Zareh, Masud & Edalati, Saeed, 2022. "Transient simulation of hybridized system: Waste heat recovery system integrated to ORC and Linear Fresnel collectors from energy and exergy viewpoint," Renewable Energy, Elsevier, vol. 185(C), pages 172-186.
    3. Cui, Chengtian & Qi, Meng & Zhang, Xiaodong & Sun, Jinsheng & Li, Qing & Kiss, Anton A. & Wong, David Shan-Hill & Masuku, Cornelius M. & Lee, Moonyong, 2024. "Electrification of distillation for decarbonization: An overview and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    4. Yee Van Fan & Zorka Novak Pintarič & Jiří Jaromír Klemeš, 2020. "Emerging Tools for Energy System Design Increasing Economic and Environmental Sustainability," Energies, MDPI, vol. 13(16), pages 1-25, August.
    5. Wolf, Isabel & Holzapfel, Peter K.R. & Meschede, Henning & Finkbeiner, Matthias, 2023. "On the potential of temporally resolved GHG emission factors for load shifting: A case study on electrified steam generation," Applied Energy, Elsevier, vol. 348(C).
    6. Son, Hyunsoo & Kim, Miae & Kim, Jin-Kuk, 2022. "Sustainable process integration of electrification technologies with industrial energy systems," Energy, Elsevier, vol. 239(PB).
    7. Niknam, Pouriya H & Sciacovelli, Adriano, 2023. "Hybrid PCM-steam thermal energy storage for industrial processes – Link between thermal phenomena and techno-economic performance through dynamic modelling," Applied Energy, Elsevier, vol. 331(C).

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