IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v228y2021ics036054422100815x.html
   My bibliography  Save this article

Case study of a novel low rank coal to calcium carbide process based on techno-economic assessment

Author

Listed:
  • Huo, Hailong
  • Liu, Xunliang
  • Wen, Zhi
  • Lou, Guofeng
  • Dou, Ruifeng
  • Su, Fuyong
  • Zhou, Wenning
  • Jiang, Zeyi

Abstract

As calcium carbide (CaC2) production is an energy-intensive industry, a novel low rank coal to CaC2 (LRCtCC) process has been developed. This study is aimed to evaluate the techno-economic performance of the LRCtCC process. A model integrating particle swarm optimization and nonlinear programming (PSO-NLP) is developed to predict the behavior of coal pyrolysis. The techno-economic assessment of the LRCtCC process is analyzed. Results show that the power consumption of electric arc furnace is expected to drop to 2845 from 3169 kW·h/t with the hot material (HM) temperature increasing from 25 to 850 °C. The effect of increasing HM temperature is greater than that of adjusting the composition of fuel on system efficiency, cost of CaC2, and internal rate of return. In addition, the effects of typical economic factors on net present value (NPV) of the LRCtCC process are compared. Results show that variations of CaC2 price and power consumption pose a remarkable impact on NPV. The findings of this study suggest that the LRCtCC process would be an attractive method for the improvement of CaC2 production.

Suggested Citation

  • Huo, Hailong & Liu, Xunliang & Wen, Zhi & Lou, Guofeng & Dou, Ruifeng & Su, Fuyong & Zhou, Wenning & Jiang, Zeyi, 2021. "Case study of a novel low rank coal to calcium carbide process based on techno-economic assessment," Energy, Elsevier, vol. 228(C).
    • Handle: RePEc:eee:energy:v:228:y:2021:i:c:s036054422100815x
    DOI: 10.1016/j.energy.2021.120566
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054422100815X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2021.120566?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Doddapaneni, Tharaka Rama Krishna C. & Praveenkumar, Ramasamy & Tolvanen, Henrik & Rintala, Jukka & Konttinen, Jukka, 2018. "Techno-economic evaluation of integrating torrefaction with anaerobic digestion," Applied Energy, Elsevier, vol. 213(C), pages 272-284.
    2. Qin, Shiyue & Chang, Shiyan & Yao, Qiang, 2018. "Modeling, thermodynamic and techno-economic analysis of coal-to-liquids process with different entrained flow coal gasifiers," Applied Energy, Elsevier, vol. 229(C), pages 413-432.
    3. Yan, Linbo & Yue, Guangxi & He, Boshu, 2015. "Exergy analysis of a coal/biomass co-hydrogasification based chemical looping power generation system," Energy, Elsevier, vol. 93(P2), pages 1778-1787.
    4. Yan, Linbo & He, Boshu & Pei, Xiaohui & Li, Xusheng & Wang, Chaojun, 2013. "Energy and exergy analyses of a Zero emission coal system," Energy, Elsevier, vol. 55(C), pages 1094-1103.
    5. He, Chang & Feng, Xiao & Chu, Khim Hoong, 2013. "Process modeling and thermodynamic analysis of Lurgi fixed-bed coal gasifier in an SNG plant," Applied Energy, Elsevier, vol. 111(C), pages 742-757.
    6. Yi, Qun & Wu, Guo-sheng & Gong, Min-hui & Huang, Yi & Feng, Jie & Hao, Yan-hong & Li, Wen-ying, 2017. "A feasibility study for CO2 recycle assistance with coke oven gas to synthetic natural gas," Applied Energy, Elsevier, vol. 193(C), pages 149-161.
    7. ., 2017. "Engines, ecologies and economic systems," Chapters, in: Public Debt, chapter 3, pages 57-83, Edward Elgar Publishing.
    8. Li, Guoxuan & Wang, Shuai & Zhao, Jiangang & Qi, Huaqing & Ma, Zhaoyuan & Cui, Peizhe & Zhu, Zhaoyou & Gao, Jun & Wang, Yinglong, 2020. "Life cycle assessment and techno-economic analysis of biomass-to-hydrogen production with methane tri-reforming," Energy, Elsevier, vol. 199(C).
    9. Liu, Rongtang & Liu, Ming & Fan, Peipei & Zhao, Yongliang & Yan, Junjie, 2018. "Thermodynamic study on a novel lignite poly-generation system of electricity-gas-tar integrated with pre-drying and pyrolysis," Energy, Elsevier, vol. 165(PB), pages 140-152.
    10. Tavares, Raquel & Monteiro, Eliseu & Tabet, Fouzi & Rouboa, Abel, 2020. "Numerical investigation of optimum operating conditions for syngas and hydrogen production from biomass gasification using Aspen Plus," Renewable Energy, Elsevier, vol. 146(C), pages 1309-1314.
    11. Fan, Junming & Hong, Hui & Jin, Hongguang, 2018. "Biomass and coal co-feed power and SNG polygeneration with chemical looping combustion to reduce carbon footprint for sustainable energy development: Process simulation and thermodynamic assessment," Renewable Energy, Elsevier, vol. 125(C), pages 260-269.
    12. Yi, Lan & Feng, Jie & Li, Wen-Ying, 2019. "Evaluation on a combined model for low-rank coal pyrolysis," Energy, Elsevier, vol. 169(C), pages 1012-1021.
    13. Kun, Zhang & He, Demin & Guan, Jun & Zhang, Qiumin, 2019. "Thermodynamic analysis of chemical looping gasification coupled with lignite pyrolysis," Energy, Elsevier, vol. 166(C), pages 807-818.
    14. Song, Guohui & Xiao, Jun & Zhao, Hao & Shen, Laihong, 2012. "A unified correlation for estimating specific chemical exergy of solid and liquid fuels," Energy, Elsevier, vol. 40(1), pages 164-173.
    15. Wang, Zhe & Fan, Weiyu & Zhang, Guangqing & Dong, Shuang, 2016. "Exergy analysis of methane cracking thermally coupled with chemical looping combustion for hydrogen production," Applied Energy, Elsevier, vol. 168(C), pages 1-12.
    16. Xiang, Dong & Qian, Yu & Man, Yi & Yang, Siyu, 2014. "Techno-economic analysis of the coal-to-olefins process in comparison with the oil-to-olefins process," Applied Energy, Elsevier, vol. 113(C), pages 639-647.
    17. Ali Jallal, Mohammed & Chabaa, Samira & Zeroual, Abdelouhab, 2020. "A novel deep neural network based on randomly occurring distributed delayed PSO algorithm for monitoring the energy produced by four dual-axis solar trackers," Renewable Energy, Elsevier, vol. 149(C), pages 1182-1196.
    18. Xiang, Dong & Xiang, Junjie & Sun, Zhe & Cao, Yan, 2017. "The integrated coke-oven gas and pulverized coke gasification for methanol production with highly efficient hydrogen utilization," Energy, Elsevier, vol. 140(P1), pages 78-91.
    19. Wang, Yinglong & Li, Guoxuan & Liu, Zhiqiang & Cui, Peizhe & Zhu, Zhaoyou & Yang, Sheng, 2019. "Techno-economic analysis of biomass-to-hydrogen process in comparison with coal-to-hydrogen process," Energy, Elsevier, vol. 185(C), pages 1063-1075.
    20. Fan, Junming & Hong, Hui & Zhu, Lin & Jiang, Qiongqiong & Jin, Hongguang, 2017. "Thermodynamic and environmental evaluation of biomass and coal co-fuelled gasification chemical looping combustion with CO2 capture for combined cooling, heating and power production," Applied Energy, Elsevier, vol. 195(C), pages 861-876.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wang, Hongxia & Xu, Wanyi & Sharif, Maimoona & Wu, Xiaomei & Cheng, Guangxu & Cui, Xiaomi & Zhang, Zaoxiao, 2022. "Carbon-calcium composite conversion of calcium carbide-acetylene system: On the imperative roles of carbon capture and solid waste recycling," Applied Energy, Elsevier, vol. 327(C).
    2. Gong, Xuzhong & Zhang, Tong & Zhang, Junqiang & Wang, Zhi & Liu, Junhao & Cao, Jianwei & Wang, Chuan, 2022. "Recycling and utilization of calcium carbide slag - current status and new opportunities," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Rajabi, Mahsa & Mehrpooya, Mehdi & Haibo, Zhao & Huang, Zhen, 2019. "Chemical looping technology in CHP (combined heat and power) and CCHP (combined cooling heating and power) systems: A critical review," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    2. Liu, Rongtang & Liu, Ming & Zhao, Yongliang & Ma, Yuegeng & Yan, Junjie, 2021. "Thermodynamic study of a novel lignite poly-generation system driven by solar energy," Energy, Elsevier, vol. 214(C).
    3. Yang, Qingchun & Zhang, Dawei & Zhou, Huairong & Zhang, Chenwei, 2018. "Process simulation, analysis and optimization of a coal to ethylene glycol process," Energy, Elsevier, vol. 155(C), pages 521-534.
    4. Chen, Jianjun & Yang, Siyu & Qian, Yu, 2019. "A novel path for carbon-rich resource utilization with lower emission and higher efficiency: An integrated process of coal gasification and coking to methanol production," Energy, Elsevier, vol. 177(C), pages 304-318.
    5. Jhulimar Castro & Jonathan Leaver & Shusheng Pang, 2022. "Simulation and Techno-Economic Assessment of Hydrogen Production from Biomass Gasification-Based Processes: A Review," Energies, MDPI, vol. 15(22), pages 1-37, November.
    6. Xiang, Dong & Xiang, Junjie & Sun, Zhe & Cao, Yan, 2017. "The integrated coke-oven gas and pulverized coke gasification for methanol production with highly efficient hydrogen utilization," Energy, Elsevier, vol. 140(P1), pages 78-91.
    7. Wang, Xudong & Shao, Yali & Jin, Baosheng, 2021. "Thermodynamic evaluation and modelling of an auto-thermal hybrid system of chemical looping combustion and air separation for power generation coupling with CO2 cycles," Energy, Elsevier, vol. 236(C).
    8. Liu, Huan & Guo, Wei & Liu, Shuqin, 2022. "Comparative techno-economic performance analysis of underground coal gasification and surface coal gasification based coal-to-hydrogen process," Energy, Elsevier, vol. 258(C).
    9. Haolie li, & Shen, Shuguang & Shi, Zhaoyi & Shan, Weiwei & Chang, Sujie & Guo, Chenyuan & Bai, Yonghui & Yan, Lunjing & li, Fan, 2019. "Effect of the upstream gas on the evolved coal gas in the dry distillation zone of the fixed bed gasifier," Energy, Elsevier, vol. 180(C), pages 421-428.
    10. Wang, Dandan & Li, Sheng & He, Song & Gao, Lin, 2019. "Coal to substitute natural gas based on combined coal-steam gasification and one-step methanation," Applied Energy, Elsevier, vol. 240(C), pages 851-859.
    11. Zhu, Lin & He, Yangdong & Li, Luling & Lv, Liping & He, Jingling, 2018. "Thermodynamic assessment of SNG and power polygeneration with the goal of zero CO2 emission," Energy, Elsevier, vol. 149(C), pages 34-46.
    12. Zhao, Haitao & Jiang, Peng & Chen, Zhe & Ezeh, Collins I. & Hong, Yuanda & Guo, Yishan & Zheng, Chenghang & Džapo, Hrvoje & Gao, Xiang & Wu, Tao, 2019. "Improvement of fuel sources and energy products flexibility in coal power plants via energy-cyber-physical-systems approach," Applied Energy, Elsevier, vol. 254(C).
    13. Xiang, Dong & Jin, Tong & Lei, Xinru & Liu, Shuai & Jiang, Yong & Dong, Zhongbing & Tao, Quanbao & Cao, Yan, 2018. "The high efficient synthesis of natural gas from a joint-feedstock of coke-oven gas and pulverized coke via a chemical looping combustion scheme," Applied Energy, Elsevier, vol. 212(C), pages 944-954.
    14. Fan, Jing-Li & Yu, Pengwei & Li, Kai & Xu, Mao & Zhang, Xian, 2022. "A levelized cost of hydrogen (LCOH) comparison of coal-to-hydrogen with CCS and water electrolysis powered by renewable energy in China," Energy, Elsevier, vol. 242(C).
    15. Mehrpooya, Mehdi & Sharifzadeh, Mohammad Mehdi Moftakhari & Mousavi, Seyed Ali, 2019. "Evaluation of an optimal integrated design multi-fuel multi-product electrical power plant by energy and exergy analyses," Energy, Elsevier, vol. 169(C), pages 61-78.
    16. Pashchenko, Dmitry, 2018. "First law energy analysis of thermochemical waste-heat recuperation by steam methane reforming," Energy, Elsevier, vol. 143(C), pages 478-487.
    17. Martínez González, Aldemar & Silva Lora, Electo Eduardo & Escobar Palacio, José Carlos, 2019. "Syngas production from oil sludge gasification and its potential use in power generation systems: An energy and exergy analysis," Energy, Elsevier, vol. 169(C), pages 1175-1190.
    18. Li, Hong & Zhou, Hao & Liu, Kailong & Gao, Xin & Li, Xingang, 2021. "Retrofit application of traditional petroleum chemical technologies to coal chemical industry for sustainable energy-efficiency production," Energy, Elsevier, vol. 218(C).
    19. Cao, Yang & He, Boshu & Ding, Guangchao & Su, Liangbin & Duan, Zhipeng, 2017. "Energy and exergy investigation on two improved IGCC power plants with different CO2 capture schemes," Energy, Elsevier, vol. 140(P1), pages 47-57.
    20. Qiu, Jianhua & Wu, Fujun & Chen, Fangzhou & Huang, Weijia & Cai, Yezheng & Jiang, Juantao, 2022. "Entire process simulation and thermodynamic analysis of the catalytic gasification for synthetic natural gas from biomass," Energy, Elsevier, vol. 255(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:228:y:2021:i:c:s036054422100815x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.