IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v162y2018icp576-592.html
   My bibliography  Save this article

Energy, exergy and advanced exergy analysis of a milk processing factory

Author

Listed:
  • Bühler, Fabian
  • Nguyen, Tuong-Van
  • Jensen, Jonas Kjær
  • Holm, Fridolin Müller
  • Elmegaard, Brian

Abstract

Energy, exergy and advanced exergy methods were used to analyse a milk powder production facility. While a conventional energy analysis is used to map the energy flows and to suggest possibilities for process integration through pinch analysis, an exergy analysis identifies the locations and magnitudes of thermodynamic irreversibilities. The advanced exergy analysis determines the real potential for thermodynamic improvements by dividing the exergy destruction into its avoidable and unavoidable parts, which relate to technological limitations, and into its endogenous and exogenous parts, which present the interactions between the different sub-systems. This analysis was based on factory data with which the complete production line (milk treatment, evaporators and dryers) and the utility systems were modelled. The results show the potential for optimisation and a comparison of the applicability of the different methods to the dairy industry. The pinch analysis and energy mapping showed that the potential for heat integration was small. The exergy analysis revealed the gas burner and spray dryer caused most exergy destruction, while the heaters had low exergy efficiencies. The advanced exergy analysis found the evaporators to have a high share of avoidable exergy destruction. However not all results from the advanced exergy analysis were practical.

Suggested Citation

  • Bühler, Fabian & Nguyen, Tuong-Van & Jensen, Jonas Kjær & Holm, Fridolin Müller & Elmegaard, Brian, 2018. "Energy, exergy and advanced exergy analysis of a milk processing factory," Energy, Elsevier, vol. 162(C), pages 576-592.
    • Handle: RePEc:eee:energy:v:162:y:2018:i:c:p:576-592
    DOI: 10.1016/j.energy.2018.08.029
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544218315494
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2018.08.029?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Aghbashlo, Mortaza & Mobli, Hossein & Rafiee, Shahin & Madadlou, Ashkan, 2013. "A review on exergy analysis of drying processes and systems," Renewable and Sustainable Energy Reviews, Elsevier, vol. 22(C), pages 1-22.
    2. Ramírez, C.A. & Patel, M. & Blok, K., 2006. "From fluid milk to milk powder: Energy use and energy efficiency in the European dairy industry," Energy, Elsevier, vol. 31(12), pages 1984-2004.
    3. Bühler, Fabian & Nguyen, Tuong-Van & Elmegaard, Brian, 2016. "Energy and exergy analyses of the Danish industry sector," Applied Energy, Elsevier, vol. 184(C), pages 1447-1459.
    4. Szargut, Jan, 1989. "Chemical exergies of the elements," Applied Energy, Elsevier, vol. 32(4), pages 269-286.
    5. Petrakopoulou, Fontina & Tsatsaronis, George & Morosuk, Tatiana & Carassai, Anna, 2012. "Conventional and advanced exergetic analyses applied to a combined cycle power plant," Energy, Elsevier, vol. 41(1), pages 146-152.
    6. van Gool, Willem, 1992. "Exergy analysis of industrial processes," Energy, Elsevier, vol. 17(8), pages 791-803.
    7. Quijera, José Antonio & Alriols, María González & Labidi, Jalel, 2011. "Integration of a solar thermal system in a dairy process," Renewable Energy, Elsevier, vol. 36(6), pages 1843-1853.
    8. Morosuk, Tatiana & Tsatsaronis, George, 2008. "A new approach to the exergy analysis of absorption refrigeration machines," Energy, Elsevier, vol. 33(6), pages 890-907.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Bühler, Fabian & Zühlsdorf, Benjamin & Nguyen, Tuong-Van & Elmegaard, Brian, 2019. "A comparative assessment of electrification strategies for industrial sites: Case of milk powder production," Applied Energy, Elsevier, vol. 250(C), pages 1383-1401.
    2. Gurjeet Singh & K. Chopra & V. V. Tyagi & A. K. Pandey & R. K. Sharma & Ahmet Sari, 2022. "Estimation of thermodynamic and enviroeconomic characteristics of khoa (milk food) production unit," Environment, Development and Sustainability: A Multidisciplinary Approach to the Theory and Practice of Sustainable Development, Springer, vol. 24(11), pages 12542-12581, November.
    3. Dario Friso & Lucia Bortolini & Federica Tono, 2020. "Exergetic Analysis and Exergy Loss Reduction in the Milk Pasteurization for Italian Cheese Production," Energies, MDPI, vol. 13(3), pages 1-16, February.
    4. Hasan Yildizhan & Cihan Yıldırım & Shiva Gorjian & Arman Ameen, 2023. "How May New Energy Investments Change the Sustainability of the Turkish Industrial Sector?," Sustainability, MDPI, vol. 15(2), pages 1-15, January.
    5. Diana L. Tinoco-Caicedo & Alexis Lozano-Medina & Ana M. Blanco-Marigorta, 2020. "Conventional and Advanced Exergy and Exergoeconomic Analysis of a Spray Drying System: A Case Study of an Instant Coffee Factory in Ecuador," Energies, MDPI, vol. 13(21), pages 1-19, October.
    6. Moreno-Sader, K. & Meramo-Hurtado, S.I. & González-Delgado, A.D., 2019. "Computer-aided environmental and exergy analysis as decision-making tools for selecting bio-oil feedstocks," Renewable and Sustainable Energy Reviews, Elsevier, vol. 112(C), pages 42-57.
    7. Ali, Ramadan Hefny & Abdel Samee, Ahmed A. & Maghrabie, Hussein M., 2023. "Thermodynamic analysis of a cogeneration system in pulp and paper industry under singular and hybrid operating modes," Energy, Elsevier, vol. 263(PE).
    8. Esmanur Uçal & Hasan Yildizhan & Arman Ameen & Zafer Erbay, 2023. "Assessment of Whole Milk Powder Production by a Cumulative Exergy Consumption Approach," Sustainability, MDPI, vol. 15(4), pages 1-15, February.
    9. Singh, Gurjeet & Tyagi, V.V. & Singh, P.J. & Pandey, A.K., 2020. "Estimation of thermodynamic characteristics for comprehensive dairy food processing plant: An energetic and exergetic approach," Energy, Elsevier, vol. 194(C).
    10. Alessandro Franco & Lorenzo Miserocchi & Daniele Testi, 2023. "Energy Indicators for Enabling Energy Transition in Industry," Energies, MDPI, vol. 16(2), pages 1-18, January.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Şöhret, Yasin & Açıkkalp, Emin & Hepbasli, Arif & Karakoc, T. Hikmet, 2015. "Advanced exergy analysis of an aircraft gas turbine engine: Splitting exergy destructions into parts," Energy, Elsevier, vol. 90(P2), pages 1219-1228.
    2. Erbay, Zafer & Hepbasli, Arif, 2017. "Assessment of cost sources and improvement potentials of a ground-source heat pump food drying system through advanced exergoeconomic analysis method," Energy, Elsevier, vol. 127(C), pages 502-515.
    3. Hadi Tannous & Valentina Stojceska & Savas A. Tassou, 2023. "The Use of Solar Thermal Heating in SPIRE and Non-SPIRE Industrial Processes," Sustainability, MDPI, vol. 15(10), pages 1-18, May.
    4. Mosaffa, A.H. & Garousi Farshi, L. & Infante Ferreira, C.A. & Rosen, M.A., 2014. "Advanced exergy analysis of an air conditioning system incorporating thermal energy storage," Energy, Elsevier, vol. 77(C), pages 945-952.
    5. Wang, Zhiwen & Xiong, Wei & Ting, David S.-K. & Carriveau, Rupp & Wang, Zuwen, 2016. "Conventional and advanced exergy analyses of an underwater compressed air energy storage system," Applied Energy, Elsevier, vol. 180(C), pages 810-822.
    6. Masera, Kemal & Tannous, Hadi & Stojceska, Valentina & Tassou, Savvas, 2023. "An investigation of the recent advances of the integration of solar thermal energy systems to the dairy processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 172(C).
    7. Ustaoglu, Abid, 2020. "Parametric study of absorption refrigeration with vapor compression refrigeration cycle using wet, isentropic and azeotropic working fluids: Conventional and advanced exergy approach," Energy, Elsevier, vol. 201(C).
    8. Wei, Zhiqiang & Zhang, Bingjian & Wu, Shengyuan & Chen, Qinglin & Tsatsaronis, George, 2012. "Energy-use analysis and evaluation of distillation systems through avoidable exergy destruction and investment costs," Energy, Elsevier, vol. 42(1), pages 424-433.
    9. Chen, Jianyong & Havtun, Hans & Palm, Björn, 2015. "Conventional and advanced exergy analysis of an ejector refrigeration system," Applied Energy, Elsevier, vol. 144(C), pages 139-151.
    10. Zuberi, M. Jibran S. & Bless, Frédéric & Chambers, Jonathan & Arpagaus, Cordin & Bertsch, Stefan S. & Patel, Martin K., 2018. "Excess heat recovery: An invisible energy resource for the Swiss industry sector," Applied Energy, Elsevier, vol. 228(C), pages 390-408.
    11. Yamankaradeniz, Nurettin, 2016. "Thermodynamic performance assessments of a district heating system with geothermal by using advanced exergy analysis," Renewable Energy, Elsevier, vol. 85(C), pages 965-972.
    12. Keçebaş, Ali & Gökgedik, Harun, 2015. "Thermodynamic evaluation of a geothermal power plant for advanced exergy analysis," Energy, Elsevier, vol. 88(C), pages 746-755.
    13. Nguyen, Tuong-Van & Jacyno, Tomasz & Breuhaus, Peter & Voldsund, Mari & Elmegaard, Brian, 2014. "Thermodynamic analysis of an upstream petroleum plant operated on a mature field," Energy, Elsevier, vol. 68(C), pages 454-469.
    14. Yang, Qingchun & Qian, Yu & Kraslawski, Andrzej & Zhou, Huairong & Yang, Siyu, 2016. "Framework for advanced exergoeconomic performance analysis and optimization of an oil shale retorting process," Energy, Elsevier, vol. 109(C), pages 62-76.
    15. Ligang Wang & Zhiping Yang & Shivom Sharma & Alberto Mian & Tzu-En Lin & George Tsatsaronis & François Maréchal & Yongping Yang, 2018. "A Review of Evaluation, Optimization and Synthesis of Energy Systems: Methodology and Application to Thermal Power Plants," Energies, MDPI, vol. 12(1), pages 1-53, December.
    16. Koroglu, Turgay & Sogut, Oguz Salim, 2018. "Conventional and advanced exergy analyses of a marine steam power plant," Energy, Elsevier, vol. 163(C), pages 392-403.
    17. Khoshgoftar Manesh, M.H. & Navid, P. & Blanco Marigorta, A.M. & Amidpour, M. & Hamedi, M.H., 2013. "New procedure for optimal design and evaluation of cogeneration system based on advanced exergoeconomic and exergoenvironmental analyses," Energy, Elsevier, vol. 59(C), pages 314-333.
    18. Yang, Qingchun & Qian, Yu & Kraslawski, Andrzej & Zhou, Huairong & Yang, Siyu, 2016. "Advanced exergy analysis of an oil shale retorting process," Applied Energy, Elsevier, vol. 165(C), pages 405-415.
    19. Anvari, Simin & Khoshbakhti Saray, Rahim & Bahlouli, Keyvan, 2015. "Conventional and advanced exergetic and exergoeconomic analyses applied to a tri-generation cycle for heat, cold and power production," Energy, Elsevier, vol. 91(C), pages 925-939.
    20. Wiesberg, Igor Lapenda & Brigagão, George Victor & Araújo, Ofélia de Queiroz F. & de Medeiros, José Luiz, 2019. "Carbon dioxide management via exergy-based sustainability assessment: Carbon Capture and Storage versus conversion to methanol," Renewable and Sustainable Energy Reviews, Elsevier, vol. 112(C), pages 720-732.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:162:y:2018:i:c:p:576-592. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.