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Excess heat recovery: An invisible energy resource for the Swiss industry sector

Author

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  • Zuberi, M. Jibran S.
  • Bless, Frédéric
  • Chambers, Jonathan
  • Arpagaus, Cordin
  • Bertsch, Stefan S.
  • Patel, Martin K.

Abstract

Typically, 70% of the total final energy demand in the industry sector is used for process heat. A substantial share of this energy could be provided by excess heat recovery. This study evaluates the techno-economic excess heat recovery potential in the Swiss industry through exergy and energy analysis and provides an overview of the spatial distribution of the potential by temperature level. The specific costs and payback periods of excess heat recovery are analyzed by conventional and new measures, as well as the overall costs of sector-wide excess heat recovery. The overall mean energy and exergy efficiencies of the Swiss industry sector are estimated to be 61% and 27%, respectively. The total amount of potentially recoverable excess heat is estimated at 14 PJ per year, i.e. 12% of the total final energy and 24% of the total process heat demand of Swiss industry in 2016. However, the economic potential amounts to only 5% and 10% if a payback period of 3 and 4 years is assumed, respectively. Long payback times of heat recovery measures and a high percentage of low-quality and small heat streams were the most important barriers to energy efficiency improvement in Swiss industry. Furthermore, 30–40% of the steam demand in Swiss industry could be provided from excess heat in an economically viable manner, if all excess heat available at temperatures below 80 °C was utilized for steam generation using low pressure evaporation, vapor compression, and high temperature heat pump techniques. The results and the data provided in this study can be adapted to other regions of the world and can serve as a base for conducting more comprehensive analyses and formulating more effective policies.

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  • Zuberi, M. Jibran S. & Bless, Frédéric & Chambers, Jonathan & Arpagaus, Cordin & Bertsch, Stefan S. & Patel, Martin K., 2018. "Excess heat recovery: An invisible energy resource for the Swiss industry sector," Applied Energy, Elsevier, vol. 228(C), pages 390-408.
    • Handle: RePEc:eee:appene:v:228:y:2018:i:c:p:390-408
    DOI: 10.1016/j.apenergy.2018.06.070
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    3. Chambers, Jonathan & Zuberi, S. & Jibran, M. & Narula, Kapil & Patel, Martin K., 2020. "Spatiotemporal analysis of industrial excess heat supply for district heat networks in Switzerland," Energy, Elsevier, vol. 192(C).
    4. Parra, David & Valverde, Luis & Pino, F. Javier & Patel, Martin K., 2019. "A review on the role, cost and value of hydrogen energy systems for deep decarbonisation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 101(C), pages 279-294.
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    6. Vanessa Burg & Florent Richardet & Severin Wälty & Ramin Roshandel & Stefanie Hellweg, 2023. "Mapping Local Synergies: Spatio-Temporal Analysis of Switzerland’s Waste Heat Potentials vs. Heat Demand," Energies, MDPI, vol. 17(1), pages 1-21, December.
    7. Antoine Fontaine & Laurence Rocher, 2021. "Energy recovery on the agenda. Waste heat: a matter of public policy and social science concern," Post-Print halshs-02971862, HAL.
    8. Elsa Klinac & James Kenneth Carson & Duy Hoang & Qun Chen & Donald John Cleland & Timothy Gordon Walmsley, 2023. "Multi-Level Process Integration of Heat Pumps in Meat Processing," Energies, MDPI, vol. 16(8), pages 1-16, April.
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    11. Zauner, Christoph & Windholz, Bernd & Lauermann, Michael & Drexler-Schmid, Gerwin & Leitgeb, Thomas, 2020. "Development of an Energy Efficient Extrusion Factory employing a latent heat storage and a high temperature heat pump," Applied Energy, Elsevier, vol. 259(C).
    12. Hasan Yildizhan & Cihan Yıldırım & Shiva Gorjian & Arman Ameen, 2023. "How May New Energy Investments Change the Sustainability of the Turkish Industrial Sector?," Sustainability, MDPI, vol. 15(2), pages 1-15, January.
    13. Narula, Kapil & Chambers, Jonathan & Streicher, Kai N. & Patel, Martin K., 2019. "Strategies for decarbonising the Swiss heating system," Energy, Elsevier, vol. 169(C), pages 1119-1131.
    14. Zuberi, M. Jibran S. & Santoro, Marina & Eberle, Armin & Bhadbhade, Navdeep & Sulzer, Sabine & Wellig, Beat & Patel, Martin K., 2020. "A detailed review on current status of energy efficiency improvement in the Swiss industry sector," Energy Policy, Elsevier, vol. 137(C).
    15. Obrist, Michel D. & Kannan, Ramachandran & McKenna, Russell & Schmidt, Thomas J. & Kober, Tom, 2023. "High-temperature heat pumps in climate pathways for selected industry sectors in Switzerland," Energy Policy, Elsevier, vol. 173(C).

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