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Development of an Energy Efficient Extrusion Factory employing a latent heat storage and a high temperature heat pump

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  • Zauner, Christoph
  • Windholz, Bernd
  • Lauermann, Michael
  • Drexler-Schmid, Gerwin
  • Leitgeb, Thomas

Abstract

Waste heat recovery and utilization is critical to cut CO2 emissions in industry. Extrusion is a generic process used to produce many different goods from various raw materials. We describe the current state of the a polymer compounding extrusion factory and describe its energy flows and processes. Currently, no waste heat recovery and utilization is common. Thus, we developed a completely new Energy Efficient Extrusion Factory concept based on an insulated hot water bath, a high temperature heat pump and a latent heat storage enabling extensive waste heat recovery and utilization within different hot processes as well as space heating. We outline our concept in great detail, describe its main technological components including simulations and present experimental results of a real demonstration factory at the company Geba Kunststofftechnik in St. Veit, Austria. Finally, we perform economical calculations for a fictitious but archetypal Energy Efficient Extrusion Factory and show that the return on investment can be less than three years.

Suggested Citation

  • Zauner, Christoph & Windholz, Bernd & Lauermann, Michael & Drexler-Schmid, Gerwin & Leitgeb, Thomas, 2020. "Development of an Energy Efficient Extrusion Factory employing a latent heat storage and a high temperature heat pump," Applied Energy, Elsevier, vol. 259(C).
    • Handle: RePEc:eee:appene:v:259:y:2020:i:c:s030626191931801x
    DOI: 10.1016/j.apenergy.2019.114114
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    Cited by:

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    2. Wenhe Zhou & Bin Wang & Meng Wang & Yuying Chen, 2022. "Performance Analysis of the Coupled Heating System of the Air-Source Heat Pump, the Energy Accumulator and the Water-Source Heat Pump," Energies, MDPI, vol. 15(19), pages 1-11, October.
    3. Du, Ruxue & Wu, Minqiang & Wang, Siqi & Wu, Si & Wang, Ruzhu & Li, Tingxian, 2022. "Experimental investigation on high energy-density and power-density hydrated salt-based thermal energy storage," Applied Energy, Elsevier, vol. 325(C).
    4. Eneja Osterman & Claudio Del Pero & Eva Zavrl & Fabrizio Leonforte & Niccolò Aste & Uroš Stritih, 2023. "Phase-Change Material Thermal Energy Storage for the Smart Retrofitting of Existing Buildings," Energies, MDPI, vol. 16(17), pages 1-13, August.
    5. Jiang, Zhu & Palacios, Anabel & Zou, Boyang & Zhao, Yanqi & Deng, Weiyu & Zhang, Xiaosong & Ding, Yulong, 2022. "A review on the fabrication methods for structurally stabilised composite phase change materials and their impacts on the properties of materials," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).

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