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Industrial waste heat recovery using an enhanced conductivity latent heat thermal energy storage

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  • Merlin, Kevin
  • Soto, Jérôme
  • Delaunay, Didier
  • Traonvouez, Luc

Abstract

The aim of this work is to present the experimental performance of a latent heat thermal energy storage. A demonstrator devoted to recover waste heat in food processing industry is investigated. The storage is composed of an expanded natural graphite matrix impregnated with paraffin wax. This kind of composite material has been studied in previous works and appears to be one of the best solutions for the applications requiring a high heat transfer density, defined as the ratio of requested thermal power and stored energy. An investigation of the thermal performance of the storage during cooling and heating phases is presented. The results show that the storage is able to save 6kW·h, which represents 15% of the energy of the process and delivers a thermal power larger than 100kW, as planned during the design phase. Differences appear between the performances in heating and cooling. Some assumptions on the causes of this phenomenon are proposed, such as the change of viscosity of the heat transfer fluid, the heat losses through the external casing, or the variation of the thermal contact resistance within the heat exchanger containing the storage material. Finally, an economical approach is performed, showing a manufacturing cost of 260€/kW·h and a payback period within 500days for this application.

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  • Merlin, Kevin & Soto, Jérôme & Delaunay, Didier & Traonvouez, Luc, 2016. "Industrial waste heat recovery using an enhanced conductivity latent heat thermal energy storage," Applied Energy, Elsevier, vol. 183(C), pages 491-503.
    • Handle: RePEc:eee:appene:v:183:y:2016:i:c:p:491-503
    DOI: 10.1016/j.apenergy.2016.09.007
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    Cited by:

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    6. Beyne, W. & T'Jollyn, I. & Lecompte, S. & Cabeza, L.F. & De Paepe, M., 2023. "Standardised methods for the determination of key performance indicators for thermal energy storage heat exchangers," Renewable and Sustainable Energy Reviews, Elsevier, vol. 176(C).
    7. Vojtěch Turek & Bohuslav Kilkovský & Ján Daxner & Dominika Babička Fialová & Zdeněk Jegla, 2024. "Industrial Waste Heat Utilization in the European Union—An Engineering-Centric Review," Energies, MDPI, vol. 17(9), pages 1-29, April.
    8. Zhang, Tao & Huo, Dongxin & Wang, Chengyao & Shi, Zhengrong, 2023. "Review of the modeling approaches of phase change processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 187(C).
    9. Meng, Z.N. & Zhang, P., 2017. "Experimental and numerical investigation of a tube-in-tank latent thermal energy storage unit using composite PCM," Applied Energy, Elsevier, vol. 190(C), pages 524-539.
    10. Li, Dacheng & Wang, Jihong & Ding, Yulong & Yao, Hua & Huang, Yun, 2019. "Dynamic thermal management for industrial waste heat recovery based on phase change material thermal storage," Applied Energy, Elsevier, vol. 236(C), pages 1168-1182.
    11. Zhang, Chunwei & Zhang, Xuejun & Qiu, Limin & Zhao, Yang, 2021. "Thermodynamic analysis and improvement of cascaded latent heat storage system using temperature-enthalpy diagram," Energy, Elsevier, vol. 219(C).
    12. Zauner, Christoph & Hengstberger, Florian & Mörzinger, Benjamin & Hofmann, Rene & Walter, Heimo, 2017. "Experimental characterization and simulation of a hybrid sensible-latent heat storage," Applied Energy, Elsevier, vol. 189(C), pages 506-519.
    13. Zhang, Chunwei & Yu, Meng & Fan, Yubin & Zhang, Xuejun & Zhao, Yang & Qiu, Limin, 2020. "Numerical study on heat transfer enhancement of PCM using three combined methods based on heat pipe," Energy, Elsevier, vol. 195(C).
    14. Huang, Zhaowen & Luo, Zigeng & Gao, Xuenong & Fang, Xiaoming & Fang, Yutang & Zhang, Zhengguo, 2017. "Investigations on the thermal stability, long-term reliability of LiNO3/KCl – expanded graphite composite as industrial waste heat storage material and its corrosion properties with metals," Applied Energy, Elsevier, vol. 188(C), pages 521-528.
    15. Ding, Zhixiong & Wu, Wei & Leung, Michael, 2021. "Advanced/hybrid thermal energy storage technology: material, cycle, system and perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
    16. Li, Xiang & Wu, Shuang & Wang, Yang & Xie, Leidong, 2018. "Experimental investigation and thermodynamic modeling of an innovative molten salt for thermal energy storage (TES)," Applied Energy, Elsevier, vol. 212(C), pages 516-526.
    17. Maruoka, Nobuhiro & Tsutsumi, Taichi & Ito, Akihisa & Hayasaka, Miho & Nogami, Hiroshi, 2020. "Heat release characteristics of a latent heat storage heat exchanger by scraping the solidified phase change material layer," Energy, Elsevier, vol. 205(C).
    18. Serge Nyallang Nyamsi & Ivan Tolj & Mykhaylo Lototskyy, 2019. "Metal Hydride Beds-Phase Change Materials: Dual Mode Thermal Energy Storage for Medium-High Temperature Industrial Waste Heat Recovery," Energies, MDPI, vol. 12(20), pages 1-27, October.
    19. Sardari, Pouyan Talebizadeh & Mohammed, Hayder I. & Giddings, Donald & walker, Gavin S. & Gillott, Mark & Grant, David, 2019. "Numerical study of a multiple-segment metal foam-PCM latent heat storage unit: Effect of porosity, pore density and location of heat source," Energy, Elsevier, vol. 189(C).
    20. Zauner, Christoph & Windholz, Bernd & Lauermann, Michael & Drexler-Schmid, Gerwin & Leitgeb, Thomas, 2020. "Development of an Energy Efficient Extrusion Factory employing a latent heat storage and a high temperature heat pump," Applied Energy, Elsevier, vol. 259(C).
    21. Ortega-Fernández, Iñigo & Rodríguez-Aseguinolaza, Javier, 2019. "Thermal energy storage for waste heat recovery in the steelworks: The case study of the REslag project," Applied Energy, Elsevier, vol. 237(C), pages 708-719.

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