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Numerical simulation based design for an innovative PEMFC cooling flow field with metallic bipolar plates

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  • Mahdavi, Arash
  • Ranjbar, Ali Akbar
  • Gorji, Mofid
  • Rahimi-Esbo, Mazaher

Abstract

Polymer electrolyte membrane fuel cells (PEMFC) can be a promising energy source if optimal thermal management is provided, and also manufacturing cost is reduced for mass production. These are the main goals researchers have been recently pursuing to commercialize the PEMFCs. Here, a new simulation based design is proposed for a PEMFC with metallic bipolar plates. Using metal plates facilitates the manufacturing process and provides the possibility of forming them into desired shapes. Metallic bipolar plates are considered for both the reacting and cooling sites by pressing them into desired forms. Here, three different spacer plates as models A, B and C are designed to let fluid pass through the extruded site. The bipolar plate surface-averaged temperature is the parameter for evaluating the performance of the spacers in cooling strategy. Model C showing the best performance with least surface-averaged temperature among others, it was considered for further investigations. Moreover, spacer C is improved by punching some holes in critical regions to allow the fluid flow more easily in order to attain a uniform temperature distribution in lower Reynolds number. Using water based nanofluid with a concentration 5 vol%, the desired cooling performance is achieved at Reynolds number 500, which is reduced to a half if compared with the base fluid. Also, the innovative cooling design employed in our study is believed to exquisitely contract the size of a PEMFC and hence successfully reduce its weight.

Suggested Citation

  • Mahdavi, Arash & Ranjbar, Ali Akbar & Gorji, Mofid & Rahimi-Esbo, Mazaher, 2018. "Numerical simulation based design for an innovative PEMFC cooling flow field with metallic bipolar plates," Applied Energy, Elsevier, vol. 228(C), pages 656-666.
    • Handle: RePEc:eee:appene:v:228:y:2018:i:c:p:656-666
    DOI: 10.1016/j.apenergy.2018.06.101
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    References listed on IDEAS

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    Cited by:

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    2. Ma, Haoran & Liu, Junheng & Liang, Wenwen & Li, Jiyu & Zhao, Wenyao & Sun, Ping & Ji, Qian, 2024. "Effects of PEMFC cooling channel insulation coating on heat transfer and electrical discharge characteristics of nanofluid coolants," Applied Energy, Elsevier, vol. 357(C).
    3. Chen, Ben & Deng, Qihao & Yang, Guanghua & Zhou, Yu & Chen, Wenshang & Cai, Yonghua & Tu, Zhengkai, 2023. "Numerical study on heat transfer characteristics and performance evaluation of PEMFC based on multiphase electrochemical model coupled with cooling channel," Energy, Elsevier, vol. 285(C).
    4. Oluwatosin Ijaodola & Emmanuel Ogungbemi & Fawwad Nisar. Khatib & Tabbi Wilberforce & Mohamad Ramadan & Zaki El Hassan & James Thompson & Abdul Ghani Olabi, 2018. "Evaluating the Effect of Metal Bipolar Plate Coating on the Performance of Proton Exchange Membrane Fuel Cells," Energies, MDPI, vol. 11(11), pages 1-28, November.
    5. Nima Ahmadi & Sajad Rezazadeh, 2023. "An Innovative Approach to Predict the Diffusion Rate of Reactant’s Effects on the Performance of the Polymer Electrolyte Membrane Fuel Cell," Mathematics, MDPI, vol. 11(19), pages 1-25, September.
    6. Giacoppo, Giosuè & Hovland, Scott & Barbera, Orazio, 2019. "2 kW Modular PEM fuel cell stack for space applications: Development and test for operation under relevant conditions," Applied Energy, Elsevier, vol. 242(C), pages 1683-1696.
    7. Lin, Rui & Diao, Xiaoyu & Ma, Tiancai & Tang, Shenghao & Chen, Liang & Liu, Dengcheng, 2019. "Optimized microporous layer for improving polymer exchange membrane fuel cell performance using orthogonal test design," Applied Energy, Elsevier, vol. 254(C).
    8. Wan, Zhongmin & Yan, Hanzhang & Sun, Yun & Yang, Chen & Chen, Xi & Kong, Xiangzhong & Chen, Yiyu & Tu, Zhengkai & Wang, Xiaodong, 2023. "Thermal management improvement of air-cooled proton exchange membrane fuel cell by using metal foam flow field," Applied Energy, Elsevier, vol. 333(C).
    9. Yin, Cong & Song, Yating & Liu, Meiru & Gao, Yan & Li, Kai & Qiao, Zemin & Tang, Hao, 2022. "Investigation of proton exchange membrane fuel cell stack with inversely phased wavy flow field design," Applied Energy, Elsevier, vol. 305(C).
    10. Sanghyun Yun & Jinwon Yun & Jaeyoung Han, 2023. "Development of a 470-Horsepower Fuel Cell–Battery Hybrid Xcient Dynamic Model Using Simscape TM," Energies, MDPI, vol. 16(24), pages 1-22, December.
    11. Promsen, Mungmuang & Komatsu, Yosuke & Sciazko, Anna & Kaneko, Shozo & Shikazono, Naoki, 2020. "Feasibility study on saturated water cooled solid oxide fuel cell stack," Applied Energy, Elsevier, vol. 279(C).
    12. Zhang, Heng & Xiao, Liusheng & Chuang, Po-Ya Abel & Djilali, Ned & Sui, Pang-Chieh, 2019. "Coupled stress–strain and transport in proton exchange membrane fuel cell with metallic bipolar plates," Applied Energy, Elsevier, vol. 251(C), pages 1-1.

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