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Design and implementation of a loss optimization control for electric vehicle in-wheel permanent-magnet synchronous motor direct drive system

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  • Guo, Qingbo
  • Zhang, Chengming
  • Li, Liyi
  • Gerada, David
  • Zhang, Jiangpeng
  • Wang, Mingyi

Abstract

As a main driving force of electric vehicles (EVs), the losses of in-wheel permanent-magnet synchronous motor (PMSM) direct drive system can seriously affect the energy consumption of EVs. This paper proposes a loss optimization control strategy for in-wheel PMSM direct drive system of EVs which optimizes the losses of both the PMSM and the inverter. The proposed method adjusts the copper losses and iron losses by identifying the optimal flux-weakening current, which results in the PMSM achieving the lower losses in the whole operational range. Moreover there are strongly nonlinear characteristics for the power devices, this paper creates a nonlinear loss model for three-phase half-bridge inverters to obtain accurate inverter losses under space vector pulse width modulation (SVPWM). Based on the inverter loss model and double Fourier integral analysis theory, the PWM frequency is optimized by the control strategy in order to maximize the inverter efficiency without affecting the operational stability of the drive. The proposed loss optimization control strategy can quickly find the optimum flux-weakening current and PWM frequency, and as a result, significantly broaden the high efficiency area of the PMSM direct drive system. The effects of the aforementioned strategy are verified by both theoretical analysis and experimental results.

Suggested Citation

  • Guo, Qingbo & Zhang, Chengming & Li, Liyi & Gerada, David & Zhang, Jiangpeng & Wang, Mingyi, 2017. "Design and implementation of a loss optimization control for electric vehicle in-wheel permanent-magnet synchronous motor direct drive system," Applied Energy, Elsevier, vol. 204(C), pages 1317-1332.
    • Handle: RePEc:eee:appene:v:204:y:2017:i:c:p:1317-1332
    DOI: 10.1016/j.apenergy.2017.05.023
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    3. Liu, Qin & Zhang, Wencan & Zhang, Zhongbo & Qin, Qichao, 2022. "A drive system global control strategy for electric vehicle based on optimized acceleration curve," Energy, Elsevier, vol. 248(C).
    4. Reddi Khasim, Shaik & Dhanamjayulu, C., 2021. "Selection parameters and synthesis of multi-input converters for electric vehicles: An overview," Renewable and Sustainable Energy Reviews, Elsevier, vol. 141(C).
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    6. Andrzej Łebkowski, 2018. "Design, Analysis of the Location and Materials of Neodymium Magnets on the Torque and Power of In-Wheel External Rotor PMSM for Electric Vehicles," Energies, MDPI, vol. 11(9), pages 1-23, August.
    7. Guo, Peng & Li, Yongjian & Lin, Zhiwei & Li, Yating & Su, Peng, 2023. "Characterization and calculation of losses in soft magnetic composites for motors with SVPWM excitation," Applied Energy, Elsevier, vol. 349(C).
    8. Li, Wenbo & Long, Ruyin & Chen, Hong & Yang, Tong & Geng, Jichao & Yang, Muyi, 2018. "Effects of personal carbon trading on the decision to adopt battery electric vehicles: Analysis based on a choice experiment in Jiangsu, China," Applied Energy, Elsevier, vol. 209(C), pages 478-488.
    9. Zhang, Chaoyu & Zhang, Chengming & Li, Liyi & Guo, Qingbo, 2021. "Parameter analysis of power system for solar-powered unmanned aerial vehicle," Applied Energy, Elsevier, vol. 295(C).
    10. Vamsi Krishna Reddy, Aala Kalananda & Venkata Lakshmi Narayana, Komanapalli, 2022. "Meta-heuristics optimization in electric vehicles -an extensive review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 160(C).
    11. Cha, Kyoung-Soo & Kim, Dong-Min & Jung, Young-Hoon & Lim, Myung-Seop, 2020. "Wound field synchronous motor with hybrid circuit for neighborhood electric vehicle traction improving fuel economy," Applied Energy, Elsevier, vol. 263(C).
    12. Piotr Dukalski & Roman Krok, 2021. "Selected Aspects of Decreasing Weight of Motor Dedicated to Wheel Hub Assembly by Increasing Number of Magnetic Poles," Energies, MDPI, vol. 14(4), pages 1-27, February.
    13. Zhu, Xiaoyong & Fan, Deyang & Xiang, Zixuan & Quan, Li & Hua, Wei & Cheng, Ming, 2019. "Systematic multi-level optimization design and dynamic control of less-rare-earth hybrid permanent magnet motor for all-climatic electric vehicles," Applied Energy, Elsevier, vol. 253(C), pages 1-1.
    14. Wang, Jun-Cheng & Wang, Fa-Hui & Wang, Ya-Xiong & Chen, Shi-An, 2023. "Analysis of real-time energy losses of electric vehicle caused by non-stationary road irregularity," Energy, Elsevier, vol. 282(C).

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