IDEAS home Printed from https://ideas.repec.org/a/spr/joinma/v33y2022i6d10.1007_s10845-021-01746-7.html
   My bibliography  Save this article

A machine vision-based defect detection system for nuclear-fuel rod groove

Author

Listed:
  • Xinyu Suo

    (Hunan University)

  • Jian Liu

    (Hunan University)

  • Licheng Dong

    (Hunan University)

  • Chen Shengfeng

    (Hunan University)

  • Lu Enhui

    (Hunan University)

  • Chen Ning

    (Hunan University)

Abstract

The processing quality of the grooves of a nuclear-fuel rod will directly affect the quality of the finished nuclear-fuel rod. Due to the highly reflective, microscopic, and annular characteristics of nuclear-fuel rod grooves, it has been quite challenging to realize imaging and microscopic defect detection for these grooves. In this work, a machine vision-based defect detection system was developed for nuclear-fuel rod grooves. Through the performance improvement and application of the self-reference template defect detection method, efficient online inspection of nuclear-fuel rod grooves was realized. In the developed system, a combined-light-source imaging system was first designed by combining a coaxial light and a ring light, which realized the clear imaging of a groove. After that, an image expansion strategy was employed to expand the annular groove into a strip-shaped region of interest (ROI). Then, according to the turning processing characteristic of the nuclear-fuel rod groove, the large-size defect detection effect of the self-reference template method was improved by eliminating the anomalous columns prior to generating the self-reference template. The experimental results indicated that the average inspection efficiency of the developed system was 8.026 s/rod, the average false detection rate was 0.183%. The accuracy of the self-reference template method was 87.6%, higher than that of YOLOv2 and Faster R-CNN. The developed system exhibits high inspection efficiency and accuracy, so it can meet the actual detection functions and requirements of production lines, and now it has been successfully applied to actual production.

Suggested Citation

  • Xinyu Suo & Jian Liu & Licheng Dong & Chen Shengfeng & Lu Enhui & Chen Ning, 2022. "A machine vision-based defect detection system for nuclear-fuel rod groove," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1649-1663, August.
  • Handle: RePEc:spr:joinma:v:33:y:2022:i:6:d:10.1007_s10845-021-01746-7
    DOI: 10.1007/s10845-021-01746-7
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10845-021-01746-7
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s10845-021-01746-7?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Ruizhen Liu & Zhiyi Sun & Anhong Wang & Kai Yang & Yin Wang & Qianlai Sun, 2020. "Real-time defect detection network for polarizer based on deep learning," Journal of Intelligent Manufacturing, Springer, vol. 31(8), pages 1813-1823, December.
    2. Te-Hsiu Sun & Fang-Cheng Tien & Fang-Chih Tien & Ren-Jieh Kuo, 2016. "Automated thermal fuse inspection using machine vision and artificial neural networks," Journal of Intelligent Manufacturing, Springer, vol. 27(3), pages 639-651, June.
    3. Olatomiwa Badmos & Andreas Kopp & Timo Bernthaler & Gerhard Schneider, 2020. "Image-based defect detection in lithium-ion battery electrode using convolutional neural networks," Journal of Intelligent Manufacturing, Springer, vol. 31(4), pages 885-897, April.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yuanyuan Wang & Ling Ma & Lihua Jian & Huiqin Jiang, 2023. "Conductive particle detection via efficient encoder–decoder network," Journal of Intelligent Manufacturing, Springer, vol. 34(8), pages 3563-3577, December.
    2. Saksham Jain & Gautam Seth & Arpit Paruthi & Umang Soni & Girish Kumar, 2022. "Synthetic data augmentation for surface defect detection and classification using deep learning," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1007-1020, April.
    3. Chi Ma & Hongquan Gui & Jialan Liu, 2023. "Self learning-empowered thermal error control method of precision machine tools based on digital twin," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 695-717, February.
    4. Shuai Ma & Kechen Song & Menghui Niu & Hongkun Tian & Yunhui Yan, 2024. "Cross-scale fusion and domain adversarial network for generalizable rail surface defect segmentation on unseen datasets," Journal of Intelligent Manufacturing, Springer, vol. 35(1), pages 367-386, January.
    5. Pan, Yue & Kong, Xiangdong & Yuan, Yuebo & Sun, Yukun & Han, Xuebing & Yang, Hongxin & Zhang, Jianbiao & Liu, Xiaoan & Gao, Panlong & Li, Yihui & Lu, Languang & Ouyang, Minggao, 2023. "Detecting the foreign matter defect in lithium-ion batteries based on battery pilot manufacturing line data analyses," Energy, Elsevier, vol. 262(PB).
    6. Seunghwan Jung & Minseok Kim & Eunkyeong Kim & Baekcheon Kim & Jinyong Kim & Kyeong-Hee Cho & Hyang-A Park & Sungshin Kim, 2024. "The Early Detection of Faults for Lithium-Ion Batteries in Energy Storage Systems Using Independent Component Analysis with Mahalanobis Distance," Energies, MDPI, vol. 17(2), pages 1-23, January.
    7. Zeqing Yang & Mingxuan Zhang & Yingshu Chen & Ning Hu & Lingxiao Gao & Libing Liu & Enxu Ping & Jung Il Song, 2024. "Surface defect detection method for air rudder based on positive samples," Journal of Intelligent Manufacturing, Springer, vol. 35(1), pages 95-113, January.
    8. Ohyung Kwon & Hyung Giun Kim & Min Ji Ham & Wonrae Kim & Gun-Hee Kim & Jae-Hyung Cho & Nam Il Kim & Kangil Kim, 2020. "A deep neural network for classification of melt-pool images in metal additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 31(2), pages 375-386, February.
    9. Chia-Yu Hsu & Ju-Chien Chien, 2022. "Ensemble convolutional neural networks with weighted majority for wafer bin map pattern classification," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 831-844, March.
    10. Swarit Anand Singh & K. A. Desai, 2023. "Automated surface defect detection framework using machine vision and convolutional neural networks," Journal of Intelligent Manufacturing, Springer, vol. 34(4), pages 1995-2011, April.
    11. Zhuxi Ma & Yibo Li & Minghui Huang & Qianbin Huang & Jie Cheng & Si Tang, 2023. "Automated real-time detection of surface defects in manufacturing processes of aluminum alloy strip using a lightweight network architecture," Journal of Intelligent Manufacturing, Springer, vol. 34(5), pages 2431-2447, June.
    12. Ruiyang Hao & Bingyu Lu & Ying Cheng & Xiu Li & Biqing Huang, 2021. "A steel surface defect inspection approach towards smart industrial monitoring," Journal of Intelligent Manufacturing, Springer, vol. 32(7), pages 1833-1843, October.
    13. Minyoung Lee & Joohyoung Jeon & Hongchul Lee, 2022. "Explainable AI for domain experts: a post Hoc analysis of deep learning for defect classification of TFT–LCD panels," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1747-1759, August.
    14. Feiyang Li & Nian Cai & Xueliang Deng & Jiahao Li & Jianfa Lin & Han Wang, 2022. "Serial number inspection for ceramic membranes via an end-to-end photometric-induced convolutional neural network framework," Journal of Intelligent Manufacturing, Springer, vol. 33(5), pages 1373-1392, June.
    15. Simon Müller & Christina Sauter & Ramesh Shunmugasundaram & Nils Wenzler & Vincent Andrade & Francesco Carlo & Ender Konukoglu & Vanessa Wood, 2021. "Deep learning-based segmentation of lithium-ion battery microstructures enhanced by artificially generated electrodes," Nature Communications, Nature, vol. 12(1), pages 1-12, December.
    16. Mohamed Ben Gharsallah & Ezzedine Ben Braiek, 2021. "Computer aided manufacturing method for surface silicon steel inspection based on an efficient anisotropic diffusion algorithm," Journal of Intelligent Manufacturing, Springer, vol. 32(4), pages 1025-1041, April.
    17. Omid Davtalab & Ali Kazemian & Xiao Yuan & Behrokh Khoshnevis, 2022. "Automated inspection in robotic additive manufacturing using deep learning for layer deformation detection," Journal of Intelligent Manufacturing, Springer, vol. 33(3), pages 771-784, March.
    18. Keyur D. Joshi & Vedang Chauhan & Brian Surgenor, 2020. "A flexible machine vision system for small part inspection based on a hybrid SVM/ANN approach," Journal of Intelligent Manufacturing, Springer, vol. 31(1), pages 103-125, January.
    19. Danqing Kang & Jianhuang Lai & Junyong Zhu & Yu Han, 2023. "An adaptive feature reconstruction network for the precise segmentation of surface defects on printed circuit boards," Journal of Intelligent Manufacturing, Springer, vol. 34(7), pages 3197-3214, October.
    20. Nhat-To Huynh & Duong-Dong Ho & Hong-Nguyen Nguyen, 2023. "An Approach for Designing an Optimal CNN Model Based on Auto-Tuning GA with 2D Chromosome for Defect Detection and Classification," Sustainability, MDPI, vol. 15(6), pages 1-14, March.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:joinma:v:33:y:2022:i:6:d:10.1007_s10845-021-01746-7. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.