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Automated thermal fuse inspection using machine vision and artificial neural networks

Author

Listed:
  • Te-Hsiu Sun

    (Chaoyang University of Technology)

  • Fang-Cheng Tien

    (Chung Hua University)

  • Fang-Chih Tien

    (National Taipei University of Technology)

  • Ren-Jieh Kuo

    (National Taiwan University of Science and Technology)

Abstract

Machine vision is an excellent tool for inspecting a variety of items such as textiles, fruit, printed circuit boards, electrical components, labels, integrated circuits, machine tools, etc. This paper presents an intelligent system that incorporates machine vision with artificial intelligent networks to automatically inspect thermal fuses. An effective inspection flow is proposed to detect four commonly seen defects, including black-dot, small-head, bur, and flake during the production of thermal fuses. Backpropagation neural networks and learning vector quantization performance is compared in detecting the bur defect because of its illegibility. Different numbers of defective samples were screened out from a production line in a case study company and used to demonstrate the efficacy of the proposed system. Currently, the proposed inspection system is operating at the case study company, replacing four to six human inspectors. The system not only ensures the quality of the thermal fuses produced, but also reduced the cost of manual visual inspection.

Suggested Citation

  • Te-Hsiu Sun & Fang-Cheng Tien & Fang-Chih Tien & Ren-Jieh Kuo, 2016. "Automated thermal fuse inspection using machine vision and artificial neural networks," Journal of Intelligent Manufacturing, Springer, vol. 27(3), pages 639-651, June.
    • Handle: RePEc:spr:joinma:v:27:y:2016:i:3:d:10.1007_s10845-014-0902-y
    DOI: 10.1007/s10845-014-0902-y
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    Citations

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    Cited by:

    1. Chi Ma & Hongquan Gui & Jialan Liu, 2023. "Self learning-empowered thermal error control method of precision machine tools based on digital twin," Journal of Intelligent Manufacturing, Springer, vol. 34(2), pages 695-717, February.
    2. Saksham Jain & Gautam Seth & Arpit Paruthi & Umang Soni & Girish Kumar, 2022. "Synthetic data augmentation for surface defect detection and classification using deep learning," Journal of Intelligent Manufacturing, Springer, vol. 33(4), pages 1007-1020, April.
    3. Keyur D. Joshi & Vedang Chauhan & Brian Surgenor, 2020. "A flexible machine vision system for small part inspection based on a hybrid SVM/ANN approach," Journal of Intelligent Manufacturing, Springer, vol. 31(1), pages 103-125, January.
    4. Xinyu Suo & Jian Liu & Licheng Dong & Chen Shengfeng & Lu Enhui & Chen Ning, 2022. "A machine vision-based defect detection system for nuclear-fuel rod groove," Journal of Intelligent Manufacturing, Springer, vol. 33(6), pages 1649-1663, August.
    5. Jueun Kwak & Ki Bum Lee & Jaeyeon Jang & Kyong Soo Chang & Chang Ouk Kim, 2019. "Automatic inspection of salt-and-pepper defects in OLED panels using image processing and control chart techniques," Journal of Intelligent Manufacturing, Springer, vol. 30(3), pages 1047-1055, March.
    6. Mohamed Ben Gharsallah & Ezzedine Ben Braiek, 2021. "Computer aided manufacturing method for surface silicon steel inspection based on an efficient anisotropic diffusion algorithm," Journal of Intelligent Manufacturing, Springer, vol. 32(4), pages 1025-1041, April.
    7. Ohyung Kwon & Hyung Giun Kim & Min Ji Ham & Wonrae Kim & Gun-Hee Kim & Jae-Hyung Cho & Nam Il Kim & Kangil Kim, 2020. "A deep neural network for classification of melt-pool images in metal additive manufacturing," Journal of Intelligent Manufacturing, Springer, vol. 31(2), pages 375-386, February.

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