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Experimental results of a small-scale organic Rankine cycle: Steady state identification and application to off-design model validation

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  • Lecompte, Steven
  • Gusev, Sergei
  • Vanslambrouck, Bruno
  • De Paepe, Michel

Abstract

This paper presents experimental results from a prototype of an 11 kWe organic Rankine cycle (ORC). Special attention has been paid to detecting reliable steady state data points. This has been achieved by application of a novel steady state detection algorithm. This method also allows evaluating the performance of the sensors in relation to remaining steady state fluctuations. The reliability of the experimental data is evaluated by investigating the heat balances over the heat exchangers and through error propagation of the measurement uncertainties. In addition, the experimental data from the setup is used for validating an off-design ORC model. The proposed simulation model solely requires the pump and expander speed as inputs besides the given heat source and sink conditions while subcooling is assumed to be constant. The important dependent model outputs are the evaporation pressure, the condensation pressure and the working fluid mass flow rate. All three predicted outputs show a maximum deviation of less than ±1% from the measured values. The modelled net power output deviates less than ±2% from the measured values. In general, this is a satisfactory result that gives confidence in using these models in future off-design simulations.

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  • Lecompte, Steven & Gusev, Sergei & Vanslambrouck, Bruno & De Paepe, Michel, 2018. "Experimental results of a small-scale organic Rankine cycle: Steady state identification and application to off-design model validation," Applied Energy, Elsevier, vol. 226(C), pages 82-106.
  • Handle: RePEc:eee:appene:v:226:y:2018:i:c:p:82-106
    DOI: 10.1016/j.apenergy.2018.05.103
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    3. Oh, Jinwoo & Park, Yunjae & Lee, Hoseong, 2022. "Development of a fully deterministic simulation model for organic Rankine cycle operating under off-design conditions," Applied Energy, Elsevier, vol. 307(C).
    4. Dawo, Fabian & Eyerer, Sebastian & Pili, Roberto & Wieland, Christoph & Spliethoff, Hartmut, 2021. "Experimental investigation, model validation and application of twin-screw expanders with different built-in volume ratios," Applied Energy, Elsevier, vol. 282(PA).
    5. Soulis, Konstantinos X. & Manolakos, Dimitris & Ntavou, Erika & Kosmadakis, George, 2022. "A geospatial analysis approach for the operational assessment of solar ORC systems. Case study: Performance evaluation of a two-stage solar ORC engine in Greece," Renewable Energy, Elsevier, vol. 181(C), pages 116-128.
    6. Kalina, Jacek & Świerzewski, Mateusz, 2019. "Identification of ORC unit operation in biomass-fired cogeneration system," Renewable Energy, Elsevier, vol. 142(C), pages 400-414.
    7. Chatzopoulou, Maria Anna & Simpson, Michael & Sapin, Paul & Markides, Christos N., 2019. "Off-design optimisation of organic Rankine cycle (ORC) engines with piston expanders for medium-scale combined heat and power applications," Applied Energy, Elsevier, vol. 238(C), pages 1211-1236.
    8. Weitzer, Maximilian & Müller, Dominik & Karl, Jürgen, 2022. "Two-phase expansion processes in heat pump – ORC systems (Carnot batteries) with volumetric machines for enhanced off-design efficiency," Renewable Energy, Elsevier, vol. 199(C), pages 720-732.
    9. Yao, Sheng & Zhang, Yufeng & Deng, Na & Yu, Xiaohui & Dong, Shengming, 2019. "Performance research on a power generation system using twin-screw expanders for energy recovery at natural gas pressure reduction stations under off-design conditions," Applied Energy, Elsevier, vol. 236(C), pages 1218-1230.
    10. Young-Min Kim & Assmelash Negash & Syed Safeer Mehdi Shamsi & Dong-Gil Shin & Gyubaek Cho, 2021. "Experimental Study of a Lab-Scale Organic Rankine Cycle System for Heat and Water Recovery from Flue Gas in Thermal Power Plants," Energies, MDPI, vol. 14(14), pages 1-13, July.

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