IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v310y2024ics0360544224030421.html
   My bibliography  Save this article

A novel pulse liquid immersion cooling strategy for Lithium-ion battery pack

Author

Listed:
  • Gao, Qiang
  • Lu, Yue
  • Liu, Xiangdong
  • Chen, Yongping

Abstract

Ensuring the lithium-ion batteries’ safety and performance poses a major challenge for electric vehicles. To address this challenge, a liquid immersion battery thermal management system utilizing a novel multi-inlet collaborative pulse control strategy is developed. Moreover, different cooling methods (cooling structures, immersion coolants and pulse control method) are numerically investigated to assess their impact. Compared with other structural schemes, the battery module using baffles with fish-like perforations for the 5-in and 5-out scheme demonstrates superior cooling capability while reducing external power consumption. Furthermore, the utilization of FC-3283 exhibits better comprehensive performance compared to AC-100 and mineral oil. Notably, in terms of pulse cooling, when the output ratio reaches 50 %, the battery pack temperature can not only be maintained within a reasonable range, but also the time-averaged pump power consumption decreases by 87.6 % compared to the bottom inlet and top outlet scheme. At the same average flow rate, the liquid immersion battery thermal management system with output ratio of 25 % is the optimal choice for the trade-off between cooling performance and flow resistance, and compared with the bottom inlet and top outlet scheme, the maximum temperature and maximum temperature difference decrease by 23.7 % and 13.9 %, respectively.

Suggested Citation

  • Gao, Qiang & Lu, Yue & Liu, Xiangdong & Chen, Yongping, 2024. "A novel pulse liquid immersion cooling strategy for Lithium-ion battery pack," Energy, Elsevier, vol. 310(C).
    • Handle: RePEc:eee:energy:v:310:y:2024:i:c:s0360544224030421
    DOI: 10.1016/j.energy.2024.133266
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544224030421
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2024.133266?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Jing Wang & Xuning Feng & Yongzheng Yu & Hai Huang & Mengting Zheng & Yunkai Xu & Junxiu Wu & Ying Yang & Jun Lu, 2024. "Rapid temperature-responsive thermal regulator for safety management of battery modules," Nature Energy, Nature, vol. 9(8), pages 939-946, August.
    2. Huang, Yongping & Deng, Zilong & Chen, Yongping & Zhang, Chengbin, 2023. "Performance investigation of a biomimetic latent heat thermal energy storage device for waste heat recovery in data centers," Applied Energy, Elsevier, vol. 335(C).
    3. Liu, Yuanzhi & Zhang, Jie, 2020. "Self-adapting J-type air-based battery thermal management system via model predictive control," Applied Energy, Elsevier, vol. 263(C).
    4. Li, Dexin & Zuo, Wei & Li, Qingqing & Zhang, Guangde & Zhou, Kun & E, Jiaqiang, 2023. "Effects of pulsating flow on the performance of multi-channel cold plate for thermal management of lithium-ion battery pack," Energy, Elsevier, vol. 273(C).
    5. Yetik, Ozge & Karakoc, Tahir Hikmet, 2020. "A numerical study on the thermal performance of prismatic li-ion batteries for hibrid electric aircraft," Energy, Elsevier, vol. 195(C).
    6. Huang, Yongping & Liu, Bin & Xu, Shijie & Bao, Chujin & Zhong, Yangfan & Zhang, Chengbin, 2024. "Experimental study on the immersion liquid cooling performance of high-power data center servers," Energy, Elsevier, vol. 297(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Bao, Yuchen & Zhou, Haojie & Li, Ji, 2024. "Physics-based machine learning optimization of thermoelectric assembly for maximizing waste heat recovery," Energy, Elsevier, vol. 307(C).
    2. Liu, Jiahao & Fan, Yining & Wang, Jinhui & Tao, Changfa & Chen, Mingyi, 2022. "A model-scale experimental and theoretical study on a mineral oil-immersed battery cooling system," Renewable Energy, Elsevier, vol. 201(P1), pages 712-723.
    3. Kumar, Kartik & Sarkar, Jahar & Mondal, Swasti Sundar, 2024. "Analysis of ternary hybrid nanofluid in microchannel-cooled cylindrical Li-ion battery pack using multi-scale multi-domain framework," Applied Energy, Elsevier, vol. 355(C).
    4. Elsewify, O. & Souri, M. & Esfahani, M.N. & Hosseinzadeh, E. & Jabbari, M., 2021. "A new method for internal cooling of a large format lithium-ion battery pouch cell," Energy, Elsevier, vol. 225(C).
    5. Liu, Lijun & Zhang, Quan & Zou, Sikai & Du, Sheng & Meng, Fanxi, 2023. "Experimental study on dynamic thermal characteristics of novel thermosyphon with latent thermal energy storage condenser," Energy, Elsevier, vol. 282(C).
    6. Zha, Yunfei & He, Shunquan & Meng, Xianfeng & Zuo, Hongyan & Zhao, Xiaohuan, 2023. "Heat dissipation performance research between drop contact and immersion contact of lithium-ion battery cooling," Energy, Elsevier, vol. 279(C).
    7. Bamdezh, M.A. & Molaeimanesh, G.R., 2024. "The effect of active and passive battery thermal management systems on energy consumption, battery degradation, and carbon emissions of an electric vehicle," Energy, Elsevier, vol. 304(C).
    8. Orhan Yalçınkaya & Ufuk Durmaz & Ahmet Ümit Tepe & Ali Cemal Benim & Ünal Uysal, 2024. "Heat and Flow Characteristics of Aerofoil-Shaped Fins on a Curved Target Surface in a Confined Channel for an Impinging Jet Array," Energies, MDPI, vol. 17(5), pages 1-21, March.
    9. Kong, Rui & Zhang, Hainan & Tang, Mingsheng & Zou, Huiming & Tian, Changqing & Ding, Tao, 2024. "Enhancing data center cooling efficiency and ability: A comprehensive review of direct liquid cooling technologies," Energy, Elsevier, vol. 308(C).
    10. Zuo, Wei & Li, Dexin & Li, Qingqing & Cheng, Qianju & Huang, Yuhan, 2024. "Effects of intermittent pulsating flow on the performance of multi-channel cold plate in electric vehicle lithium-ion battery pack," Energy, Elsevier, vol. 294(C).
    11. Fan Fei & Dong Wang, 2023. "Application of Neural Network Feedforward in Fuzzy PI Controller for Electric Vehicle Thermal Management System: Modeling and Simulation Studies," Energies, MDPI, vol. 17(1), pages 1-29, December.
    12. Zhang, Shuai & Li, Ying & Yan, Yuying, 2024. "Hybrid sensible-latent heat thermal energy storage using natural stones to enhance heat transfer: Energy, exergy, and economic analysis," Energy, Elsevier, vol. 286(C).
    13. Robby Dwianto Widyantara & Muhammad Adnan Naufal & Poetro Lebdo Sambegoro & Ignatius Pulung Nurprasetio & Farid Triawan & Djati Wibowo Djamari & Asep Bayu Dani Nandiyanto & Bentang Arief Budiman & Muh, 2021. "Low-Cost Air-Cooling System Optimization on Battery Pack of Electric Vehicle," Energies, MDPI, vol. 14(23), pages 1-14, November.
    14. Luo, Mengxi & Zhang, Yongxue & Niu, Yaoyu & Lu, Bohui & Wang, Zixi & Zhang, Jinya & Wang, Ke & Zhu, Jianjun, 2023. "Experimental and numerical investigations on the thermal performance enhancement of a latent heat thermal energy storage unit with several novel snowflake fins," Renewable Energy, Elsevier, vol. 217(C).
    15. Peizheng Li & Jiapei Zhao & Shuai Zhou & Jiabin Duan & Xinke Li & Houcheng Zhang & Jinliang Yuan, 2023. "Design and Optimization of a Liquid Cooling Thermal Management System with Flow Distributors and Spiral Channel Cooling Plates for Lithium-Ion Batteries," Energies, MDPI, vol. 16(5), pages 1-23, February.
    16. Chen, Quanyi & Zhang, Xuan & Nie, Pengbo & Zhang, Siwei & Wei, Guodan & Sun, Hongbin, 2023. "A fast thermal simulation and dynamic feedback control framework for lithium-ion batteries," Applied Energy, Elsevier, vol. 350(C).
    17. Gang Zhao & Xiaolin Wang & Michael Negnevitsky & Hengyun Zhang & Chengjiang Li, 2022. "Performance Improvement of a Novel Trapezoid Air-Cooling Battery Thermal Management System for Electric Vehicles," Sustainability, MDPI, vol. 14(9), pages 1-21, April.
    18. Yang, Huizhu & Li, Mingxuan & Wang, Zehui & Ma, Binjian, 2023. "A compact and lightweight hybrid liquid cooling system coupling with Z-type cold plates and PCM composite for battery thermal management," Energy, Elsevier, vol. 263(PE).
    19. Perez Estevez, Manuel Antonio & Calligaro, Sandro & Bottesi, Omar & Caligiuri, Carlo & Renzi, Massimiliano, 2021. "An electro-thermal model and its electrical parameters estimation procedure in a lithium-ion battery cell," Energy, Elsevier, vol. 234(C).
    20. Ren, Fukang & Lin, Xiaozhen & Wei, Ziqing & Zhai, Xiaoqiang & Yang, Jianrong, 2022. "A novel planning method for design and dispatch of hybrid energy systems," Applied Energy, Elsevier, vol. 321(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:310:y:2024:i:c:s0360544224030421. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.