IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v14y2021i23p7973-d690726.html
   My bibliography  Save this article

Energy Efficiency and Limitations of the Methods of Controlling the Hydraulic Cylinder Piston Rod under Various Load Conditions

Author

Listed:
  • Lukasz Stawinski

    (Institute of Machine Tools and Production Engineering, Lodz University of Technology, Stefanowskiego 1/15 Street, 90-924 Lodz, Poland)

  • Justyna Skowronska

    (Institute of Machine Tools and Production Engineering, Lodz University of Technology, Stefanowskiego 1/15 Street, 90-924 Lodz, Poland)

  • Andrzej Kosucki

    (Institute of Machine Tools and Production Engineering, Lodz University of Technology, Stefanowskiego 1/15 Street, 90-924 Lodz, Poland)

Abstract

The article is an overview of various methods of braking and controlling the movement of the piston rod under various load conditions. The purpose of this review is to systematize the state of the art in terms of efficiency, energy consumption and limitations of each method. The article discusses systems with different types of hydraulic actuators, operating under passive, active and variable load during the duty cycle of the piston rod. The existing literature was analysed in terms of applicability, reduction of energy consumption of the systems and even the possibility of energy return. Attention was paid to the costs and the need for additional power sources, as well as the problems and limitations of the presented methods. Based on the simulation model, energy consumption tests were carried out in systems with an actuator loaded with a variable force. There is a comparison of all methods in terms of actuator type, load, energy consumption and the possibility of energy recovery.

Suggested Citation

  • Lukasz Stawinski & Justyna Skowronska & Andrzej Kosucki, 2021. "Energy Efficiency and Limitations of the Methods of Controlling the Hydraulic Cylinder Piston Rod under Various Load Conditions," Energies, MDPI, vol. 14(23), pages 1-20, November.
    • Handle: RePEc:gam:jeners:v:14:y:2021:i:23:p:7973-:d:690726
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/14/23/7973/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/14/23/7973/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Jiansong Li & Jiyun Zhao & Xiaochun Zhang, 2020. "A Novel Energy Recovery System Integrating Flywheel and Flow Regeneration for a Hydraulic Excavator Boom System," Energies, MDPI, vol. 13(2), pages 1-25, January.
    2. Søren Ketelsen & Damiano Padovani & Torben O. Andersen & Morten Kjeld Ebbesen & Lasse Schmidt, 2019. "Classification and Review of Pump-Controlled Differential Cylinder Drives," Energies, MDPI, vol. 12(7), pages 1-27, April.
    3. Abdul Ghani Olabi & Tabbi Wilberforce & Mohammad Ali Abdelkareem & Mohamad Ramadan, 2021. "Critical Review of Flywheel Energy Storage System," Energies, MDPI, vol. 14(8), pages 1-33, April.
    4. Bing-wei Cao & Xin-hui Liu & Wei Chen & Peng Tan & Ping-fang Niu, 2020. "Intelligent Operation of Wheel Loader Based on Electrohydraulic Proportional Control," Mathematical Problems in Engineering, Hindawi, vol. 2020, pages 1-11, April.
    5. Lukasz Stawinski & Jakub Zaczynski & Adrian Morawiec & Justyna Skowronska & Andrzej Kosucki, 2021. "Energy Consumption Structure and Its Improvement of Low-Lifting Capacity Scissor Lift," Energies, MDPI, vol. 14(5), pages 1-14, March.
    6. Lasse Schmidt & Søren Ketelsen & Morten Helms Brask & Kasper Aastrup Mortensen, 2019. "A Class of Energy Efficient Self-Contained Electro-Hydraulic Drives with Self-Locking Capability," Energies, MDPI, vol. 12(10), pages 1-26, May.
    7. Do, Tri Cuong & Dang, Tri Dung & Dinh, Truong Quang & Ahn, Kyoung Kwan, 2021. "Developments in energy regeneration technologies for hydraulic excavators: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 145(C).
    8. Abinab Niraula & Shuzhong Zhang & Tatiana Minav & Matti Pietola, 2018. "Effect of Zonal Hydraulics on Energy Consumption and Boom Structure of a Micro-Excavator," Energies, MDPI, vol. 11(8), pages 1-22, August.
    9. Shen Jinxing & Cui Hongxin & Feng Ke & Zhang Hong & Li Huanliang, 2020. "Parameter Identification and Control Algorithm of Electrohydraulic Servo System for Robotic Excavator Based on Improved Hammerstein Model," Mathematical Problems in Engineering, Hindawi, vol. 2020, pages 1-9, May.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Jakub Milan Hradecký & Antonín Bubák & Martin Dub, 2022. "Evaluation Methodology of Rotary Flow Dividers Used as Pressure Intensifiers with Creation of a New Pressure Multiplying Efficiency," Energies, MDPI, vol. 15(6), pages 1-14, March.
    2. Jakub Milan Hradecký, 2023. "Description of Pressure-Multiplying Efficiency Model Creation Used for Pressure Intensifiers Based on Rotary Flow Dividers," Energies, MDPI, vol. 16(10), pages 1-21, May.
    3. Lasse Schmidt & Kenneth Vorbøl Hansen, 2022. "Electro-Hydraulic Variable-Speed Drive Networks—Idea, Perspectives, and Energy Saving Potentials," Energies, MDPI, vol. 15(3), pages 1-33, February.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Paolo Casoli & Fabio Scolari & Carlo Maria Vescovini & Massimo Rundo, 2022. "Energy Comparison between a Load Sensing System and Electro-Hydraulic Solutions Applied to a 9-Ton Excavator," Energies, MDPI, vol. 15(7), pages 1-15, April.
    2. Lasse Schmidt & Kenneth Vorbøl Hansen, 2022. "Electro-Hydraulic Variable-Speed Drive Networks—Idea, Perspectives, and Energy Saving Potentials," Energies, MDPI, vol. 15(3), pages 1-33, February.
    3. Søren Ketelsen & Sebastian Michel & Torben O. Andersen & Morten Kjeld Ebbesen & Jürgen Weber & Lasse Schmidt, 2021. "Thermo-Hydraulic Modelling and Experimental Validation of an Electro-Hydraulic Compact Drive," Energies, MDPI, vol. 14(9), pages 1-29, April.
    4. Cheayb, Mohamad & Marin Gallego, Mylène & Tazerout, Mohand & Poncet, Sébastien, 2022. "A techno-economic analysis of small-scale trigenerative compressed air energy storage system," Energy, Elsevier, vol. 239(PA).
    5. Jānis Krūmiņš & Māris Kļaviņš, 2023. "Investigating the Potential of Nuclear Energy in Achieving a Carbon-Free Energy Future," Energies, MDPI, vol. 16(9), pages 1-31, April.
    6. Ameen, Muhammad Tahir & Ma, Zhiwei & Smallbone, Andrew & Norman, Rose & Roskilly, Anthony Paul, 2023. "Demonstration system of pumped heat energy storage (PHES) and its round-trip efficiency," Applied Energy, Elsevier, vol. 333(C).
    7. Li, Chengchen & Wang, Huanran & He, Xin & Zhang, Yan, 2022. "Experimental and thermodynamic investigation on isothermal performance of large-scaled liquid piston," Energy, Elsevier, vol. 249(C).
    8. Wang, Feng & Wu, Jiaming & Lin, Zichang & Zhang, Haoxiang & Xu, Bing, 2023. "A power-sharing electro-hydraulic actuator system to downsize electric motors for electric mobile machines," Energy, Elsevier, vol. 284(C).
    9. Konrad Johan Jensen & Morten Kjeld Ebbesen & Michael Rygaard Hansen, 2021. "Novel Concept for Electro-Hydrostatic Actuators for Motion Control of Hydraulic Manipulators," Energies, MDPI, vol. 14(20), pages 1-27, October.
    10. Jin, Rui & Li, Lei & Liang, Xiaoling & Zou, Xiang & Yang, Zeyuan & Ge, Shuzhi Sam & Huang, Haihong, 2024. "Energy-efficient design of the powertrain for mechanical-electro-hydraulic equipment via configuring multidimensional controllable variables," Renewable and Sustainable Energy Reviews, Elsevier, vol. 201(C).
    11. Dzido, Aleksandra & Krawczyk, Piotr & Wołowicz, Marcin & Badyda, Krzysztof, 2022. "Comparison of advanced air liquefaction systems in Liquid Air Energy Storage applications," Renewable Energy, Elsevier, vol. 184(C), pages 727-739.
    12. Toufani, Parinaz & Nadar, Emre & Kocaman, Ayse Selin, 2022. "Short-term assessment of pumped hydro energy storage configurations: Up, down, or closed?," Renewable Energy, Elsevier, vol. 201(P1), pages 1086-1095.
    13. Herc, Luka & Pfeifer, Antun & Duić, Neven & Wang, Fei, 2022. "Economic viability of flexibility options for smart energy systems with high penetration of renewable energy," Energy, Elsevier, vol. 252(C).
    14. Liu, Mingyi & Qian, Feng & Mi, Jia & Zuo, Lei, 2022. "Biomechanical energy harvesting for wearable and mobile devices: State-of-the-art and future directions," Applied Energy, Elsevier, vol. 321(C).
    15. Do, Tri Cuong & Dinh, Truong Quang & Yu, Yingxiao & Ahn, Kyoung Kwan, 2023. "Innovative powertrain and advanced energy management strategy for hybrid hydraulic excavators," Energy, Elsevier, vol. 282(C).
    16. Hu, ZhiWen & Wang, HanYi, 2024. "Feasibility study of energy storage using hydraulic fracturing in shale formations," Applied Energy, Elsevier, vol. 354(PB).
    17. Savolainen, Rebecka & Lahdelma, Risto, 2022. "Optimization of renewable energy for buildings with energy storages and 15-minute power balance," Energy, Elsevier, vol. 243(C).
    18. Karaca, Ali Erdogan & Dincer, Ibrahim & Nitefor, Michael, 2023. "A new renewable energy system integrated with compressed air energy storage and multistage desalination," Energy, Elsevier, vol. 268(C).
    19. Xiangyang Li & Yiting Xi & Dunhui Xiao & Jiaxin Tao, 2021. "Valve Plate Structural Optimal Design and Flow Field Analysis for the Aviation Bidirectional Three-Port Piston Pump," Energies, MDPI, vol. 14(11), pages 1-14, June.
    20. Lopez-Ruiz, G. & Alava, I. & Blanco, J.M., 2021. "Study on the feasibility of the micromix combustion principle in low NOx H2 burners for domestic and industrial boilers: A numerical approach," Energy, Elsevier, vol. 236(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:14:y:2021:i:23:p:7973-:d:690726. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.