IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v10y2017i2p219-d90242.html
   My bibliography  Save this article

Thermal Analysis of a Thermal Energy Storage Unit to Enhance a Workshop Heating System Driven by Industrial Residual Water

Author

Listed:
  • Wenqiang Sun

    (Department of Thermal Engineering, School of Metallurgy, Northeastern University, Shenyang 110819, China
    State Environmental Protection Key Laboratory of Eco-Industry, Northeastern University, Shenyang 110819, China)

  • Zuquan Zhao

    (Department of Thermal Engineering, School of Metallurgy, Northeastern University, Shenyang 110819, China
    Power Section, Zhejiang Guobang Pharmaceutical Co., Ltd., Shaoxing 311115, China)

  • Yanhui Wang

    (Department of Thermal Engineering, School of Metallurgy, Northeastern University, Shenyang 110819, China)

Abstract

Various energy sources can be used for room heating, among which waste heat utilization has significantly improved in recent years. However, the majority of applicable waste heat resources are high-grade or stable thermal energy, while the low-grade or unstable waste heat resources, especially low-temperature industrial residual water (IRW), are insufficiently used. A thermal energy storage (TES) unit with paraffin wax as a phase change material (PCM) is designed to solve this problem in a pharmaceutical plant. The mathematical models are developed to simulate the heat storage and release processes of the TES unit. The crucial parameters in the recurrence formulae are determined: the phase change temperature range of the paraffin wax used is 47 to 56 °C, and the latent heat is 171.4 kJ/kg. Several thermal behaviors, such as the changes of melting radius, solidification radius, and fluid temperature, are simulated. In addition, the amount of heat transferred, the heat transfer rate, and the heat storage efficiency are discussed. It is presented that the medicine production unit could save 10.25% of energy consumption in the investigated application.

Suggested Citation

  • Wenqiang Sun & Zuquan Zhao & Yanhui Wang, 2017. "Thermal Analysis of a Thermal Energy Storage Unit to Enhance a Workshop Heating System Driven by Industrial Residual Water," Energies, MDPI, vol. 10(2), pages 1-19, February.
    • Handle: RePEc:gam:jeners:v:10:y:2017:i:2:p:219-:d:90242
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/10/2/219/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/10/2/219/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. de Oliveira, Rogério Gomes & Generoso, Daniel João, 2016. "Influence of the operational conditions on the performance of a chemisorption chiller driven by hot water between 65°C and 80°C," Applied Energy, Elsevier, vol. 162(C), pages 257-265.
    2. Arteconi, Alessia & Patteeuw, Dieter & Bruninx, Kenneth & Delarue, Erik & D’haeseleer, William & Helsen, Lieve, 2016. "Active demand response with electric heating systems: Impact of market penetration," Applied Energy, Elsevier, vol. 177(C), pages 636-648.
    3. Li, Yemao & Xia, Jianjun & Fang, Hao & Su, Yingbo & Jiang, Yi, 2016. "Case study on industrial surplus heat of steel plants for district heating in Northern China," Energy, Elsevier, vol. 102(C), pages 397-405.
    4. Aadmi, Moussa & Karkri, Mustapha & El Hammouti, Mimoun, 2015. "Heat transfer characteristics of thermal energy storage for PCM (phase change material) melting in horizontal tube: Numerical and experimental investigations," Energy, Elsevier, vol. 85(C), pages 339-352.
    5. Moreno, Pere & Solé, Cristian & Castell, Albert & Cabeza, Luisa F., 2014. "The use of phase change materials in domestic heat pump and air-conditioning systems for short term storage: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 39(C), pages 1-13.
    6. Zhou, D. & Zhao, C.Y. & Tian, Y., 2012. "Review on thermal energy storage with phase change materials (PCMs) in building applications," Applied Energy, Elsevier, vol. 92(C), pages 593-605.
    7. Lefebvre, Dominique & Tezel, F. Handan, 2017. "A review of energy storage technologies with a focus on adsorption thermal energy storage processes for heating applications," Renewable and Sustainable Energy Reviews, Elsevier, vol. 67(C), pages 116-125.
    8. Cheng, Wenlong & Xie, Biao & Zhang, Rongming & Xu, Zhiming & Xia, Yuting, 2015. "Effect of thermal conductivities of shape stabilized PCM on under-floor heating system," Applied Energy, Elsevier, vol. 144(C), pages 10-18.
    9. He, Bo & Martin, Viktoria & Setterwall, Fredrik, 2004. "Phase transition temperature ranges and storage density of paraffin wax phase change materials," Energy, Elsevier, vol. 29(11), pages 1785-1804.
    10. Joubert, E.C. & Hess, S. & Van Niekerk, J.L., 2016. "Large-scale solar water heating in South Africa: Status, barriers and recommendations," Renewable Energy, Elsevier, vol. 97(C), pages 809-822.
    11. Eriksson, Lina & Morandin, Matteo & Harvey, Simon, 2015. "Targeting capital cost of excess heat collection systems in complex industrial sites for district heating applications," Energy, Elsevier, vol. 91(C), pages 465-478.
    12. Sun, Wenqiang & Zhang, Fengyuan, 2016. "Design and thermodynamic analysis of a flash power system driven by process heat of continuous casting grade steel billet," Energy, Elsevier, vol. 116(P1), pages 94-101.
    13. Regin, A. Felix & Solanki, S.C. & Saini, J.S., 2006. "Latent heat thermal energy storage using cylindrical capsule: Numerical and experimental investigations," Renewable Energy, Elsevier, vol. 31(13), pages 2025-2041.
    14. Wang, Changhong & Lin, Tao & Li, Na & Zheng, Huanpei, 2016. "Heat transfer enhancement of phase change composite material: Copper foam/paraffin," Renewable Energy, Elsevier, vol. 96(PA), pages 960-965.
    15. Kim, Dong Kyu & Lee, Ji Sung & Kim, Jinwoo & Kim, Mo Se & Kim, Min Soo, 2017. "Parametric study and performance evaluation of an organic Rankine cycle (ORC) system using low-grade heat at temperatures below 80°C," Applied Energy, Elsevier, vol. 189(C), pages 55-65.
    16. Zhou, Guobing & He, Jing, 2015. "Thermal performance of a radiant floor heating system with different heat storage materials and heating pipes," Applied Energy, Elsevier, vol. 138(C), pages 648-660.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Saiwei Li & Yu Chen & Zhiqiang Sun, 2017. "Numerical Simulation and Optimization of the Melting Process of Phase Change Material inside Horizontal Annulus," Energies, MDPI, vol. 10(9), pages 1-14, August.
    2. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & He, Jianfei & Yuan, Yuxing & Yan, Tianyi & Du, Tao, 2021. "A novel evaluation method for energy efficiency of process industry — A case study of typical iron and steel manufacturing process," Energy, Elsevier, vol. 233(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Nie, Binjian & She, Xiaohui & Du, Zheng & Xie, Chunping & Li, Yongliang & He, Zhubing & Ding, Yulong, 2019. "System performance and economic assessment of a thermal energy storage based air-conditioning unit for transport applications," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    2. Puupponen, Salla & Mikkola, Valtteri & Ala-Nissila, Tapio & Seppälä, Ari, 2016. "Novel microstructured polyol–polystyrene composites for seasonal heat storage," Applied Energy, Elsevier, vol. 172(C), pages 96-106.
    3. Cong Zhou & Yizhen Li & Fenghao Wang & Zeyuan Wang & Qing Xia & Yuping Zhang & Jun Liu & Boyang Liu & Wanlong Cai, 2023. "A Review of the Performance Improvement Methods of Phase Change Materials: Application for the Heat Pump Heating System," Energies, MDPI, vol. 16(6), pages 1-21, March.
    4. Rostami, Sara & Afrand, Masoud & Shahsavar, Amin & Sheikholeslami, M. & Kalbasi, Rasool & Aghakhani, Saeed & Shadloo, Mostafa Safdari & Oztop, Hakan F., 2020. "A review of melting and freezing processes of PCM/nano-PCM and their application in energy storage," Energy, Elsevier, vol. 211(C).
    5. Lu, Shilei & Gao, Jingxian & Tong, Haojie & Yin, Shuai & Tang, Xiaolei & Jiang, Xiangyang, 2020. "Model establishment and operation optimization of the casing PCM radiant floor heating system," Energy, Elsevier, vol. 193(C).
    6. Aditya, L. & Mahlia, T.M.I. & Rismanchi, B. & Ng, H.M. & Hasan, M.H. & Metselaar, H.S.C. & Muraza, Oki & Aditiya, H.B., 2017. "A review on insulation materials for energy conservation in buildings," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 1352-1365.
    7. D'Alessandro, Antonella & Pisello, Anna Laura & Fabiani, Claudia & Ubertini, Filippo & Cabeza, Luisa F. & Cotana, Franco, 2018. "Multifunctional smart concretes with novel phase change materials: Mechanical and thermo-energy investigation," Applied Energy, Elsevier, vol. 212(C), pages 1448-1461.
    8. Bertrand, Alexandre & Mian, Alberto & Kantor, Ivan & Aggoune, Riad & Maréchal, François, 2019. "Regional waste heat valorisation: A mixed integer linear programming method for energy service companies," Energy, Elsevier, vol. 167(C), pages 454-468.
    9. Zeng, Cheng & Liu, Shuli & Shukla, Ashish, 2017. "Adaptability research on phase change materials based technologies in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 73(C), pages 145-158.
    10. Golmohamadi, Hessam & Larsen, Kim Guldstrand & Jensen, Peter Gjøl & Hasrat, Imran Riaz, 2022. "Integration of flexibility potentials of district heating systems into electricity markets: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    11. Lizana, Jesús & Chacartegui, Ricardo & Barrios-Padura, Angela & Ortiz, Carlos, 2018. "Advanced low-carbon energy measures based on thermal energy storage in buildings: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 3705-3749.
    12. Bazri, Shahab & Badruddin, Irfan Anjum & Naghavi, Mohammad Sajad & Bahiraei, Mehdi, 2018. "A review of numerical studies on solar collectors integrated with latent heat storage systems employing fins or nanoparticles," Renewable Energy, Elsevier, vol. 118(C), pages 761-778.
    13. Qv, Dehu & Ni, Long & Yao, Yang & Hu, Wenju, 2015. "Reliability verification of a solar–air source heat pump system with PCM energy storage in operating strategy transition," Renewable Energy, Elsevier, vol. 84(C), pages 46-55.
    14. Xu, Biwan & Li, Zongjin, 2014. "Paraffin/diatomite/multi-wall carbon nanotubes composite phase change material tailor-made for thermal energy storage cement-based composites," Energy, Elsevier, vol. 72(C), pages 371-380.
    15. Merlin, Kevin & Soto, Jérôme & Delaunay, Didier & Traonvouez, Luc, 2016. "Industrial waste heat recovery using an enhanced conductivity latent heat thermal energy storage," Applied Energy, Elsevier, vol. 183(C), pages 491-503.
    16. Lygnerud, Kristina & Werner, Sven, 2018. "Risk assessment of industrial excess heat recovery in district heating systems," Energy, Elsevier, vol. 151(C), pages 430-441.
    17. Chen, Zhaoxin & Li, Jiaxuan & Tang, Guoqiang & Zhang, Jiahao & Zhang, Donghai & Gao, Penghui, 2024. "High-efficiency heating and cooling technology with embedded pipes in buildings and underground structures: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 192(C).
    18. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    19. Turski, Michał & Nogaj, Kinga & Sekret, Robert, 2019. "The use of a PCM heat accumulator to improve the efficiency of the district heating substation," Energy, Elsevier, vol. 187(C).
    20. Hussain, Abid & Tso, C.Y. & Chao, Christopher Y.H., 2016. "Experimental investigation of a passive thermal management system for high-powered lithium ion batteries using nickel foam-paraffin composite," Energy, Elsevier, vol. 115(P1), pages 209-218.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:10:y:2017:i:2:p:219-:d:90242. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.