IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v199y2024ics1364032124001655.html
   My bibliography  Save this article

Comprehensive energy analysis and environmental sustainability of industrial grain drying

Author

Listed:
  • Mondal, Md. Hasan Tarek
  • Sarker, Md. Sazzat Hossain

Abstract

Grain processing industries are concerned for energy-efficient suitable dryer with consistent environmental sustainability. The sole aim of this review was comprehensive energy analysis for typical industrial grain dryers. Comparative energy analysis of the industrial grain dryer was examined by specific energy consumption, energy efficiency, energy loss factor and drying efficiency. Energy and exergy analysis of the dryer were calculated based on analytical energy equation. Potential pretreatments like ultrasound, infrared, microwave and cold plasma were also focused for proficient energy management. Besides, novel approaches (catalytic treatment) were analyzed for reducing emission to obtain cleaner production and environmental sustainability in grain drying. Energy efficiency ranged between 26.3 % (rotary dryer) and 80 % (mixed flow dryer); and drying efficiency for mixed flow dryer was lower (12 %) while higher value was noticed for convection dryer (57 %). The electrical energy value was lower (0.29 MJ/kg H2O removed) for the fluidized bed dryer and higher for the rotary dryer (17.41 MJ/kg H2O removed). Specific thermal energy consumption was lower (0.45–0.75 MJ/kg H2O removed) for microwave dryers while higher value was noticed for rotary dryers (11.5–36.44 MJ/kg water removed). Application of pretreatment on grain drying anticipates lower unit energy consumption, higher energy as well as drying efficiency and leading quality of the dehydrated grain with ensuring lower environmental impact and higher sustainability. The systematic ideas and knowledge provided in this study will be helpful for efficient energy management in the grain drying field.

Suggested Citation

  • Mondal, Md. Hasan Tarek & Sarker, Md. Sazzat Hossain, 2024. "Comprehensive energy analysis and environmental sustainability of industrial grain drying," Renewable and Sustainable Energy Reviews, Elsevier, vol. 199(C).
    • Handle: RePEc:eee:rensus:v:199:y:2024:i:c:s1364032124001655
    DOI: 10.1016/j.rser.2024.114442
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032124001655
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.rser.2024.114442?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Li, Jie & Liang, Qian-Chao & Bennamoun, Lyes, 2016. "Superheated steam drying: Design aspects, energetic performances, and mathematical modeling," Renewable and Sustainable Energy Reviews, Elsevier, vol. 60(C), pages 1562-1583.
    2. Firouzi, Saeed & Alizadeh, Mohammad Reza & Haghtalab, Didar, 2017. "Energy consumption and rice milling quality upon drying paddy with a newly-designed horizontal rotary dryer," Energy, Elsevier, vol. 119(C), pages 629-636.
    3. Sarker, Md. Sazzat Hossain & Ibrahim, Mohd Nordin & Abdul Aziz, Norashikin & Punan, Mohd Salleh, 2015. "Energy and exergy analysis of industrial fluidized bed drying of paddy," Energy, Elsevier, vol. 84(C), pages 131-138.
    4. Gu, Xinzhuang & Dai, Jianguo & Li, Haifeng & Dai, Yanjun, 2022. "Experimental and theoretical assessment of a solar assisted heat pump system for in-bin grain drying: A comprehensive case study," Renewable Energy, Elsevier, vol. 181(C), pages 426-444.
    5. Jafari, Hassan & Kalantari, Davood & Azadbakht, Mohsen, 2017. "Semi-industrial continuous band microwave dryer for energy and exergy analyses, mathematical modeling of paddy drying and it's qualitative study," Energy, Elsevier, vol. 138(C), pages 1016-1029.
    6. Li, Chengjie & Chen, Yifu & Zhang, Xuefeng & Mozafari, Ghazaleh & Fang, Zhuangdong & Cao, Yankai & Li, Changyou, 2022. "Exergy analysis and optimisation of an industrial-scale circulation counter-flow paddy drying process," Energy, Elsevier, vol. 251(C).
    7. Yahya, M. & Rachman, Arfidian & Hasibuan, R., 2022. "Performance analysis of solar-biomass hybrid heat pump batch-type horizontal fluidized bed dryer using multi-stage heat exchanger for paddy drying," Energy, Elsevier, vol. 254(PB).
    8. Walsh, Michael J. & Gerber Van Doren, Léda & Shete, Nilam & Prakash, Akshay & Salim, Usama, 2018. "Financial tradeoffs of energy and food uses of algal biomass under stochastic conditions," Applied Energy, Elsevier, vol. 210(C), pages 591-603.
    9. Yahya, M. & Fudholi, Ahmad & Sopian, Kamaruzzaman, 2017. "Energy and exergy analyses of solar-assisted fluidized bed drying integrated with biomass furnace," Renewable Energy, Elsevier, vol. 105(C), pages 22-29.
    10. Tohidi, Mojtaba & Sadeghi, Morteza & Torki-Harchegani, Mehdi, 2017. "Energy and quality aspects for fixed deep bed drying of paddy," Renewable and Sustainable Energy Reviews, Elsevier, vol. 70(C), pages 519-528.
    11. Jafari, Hassan & Kalantari, Davood & Azadbakht, Mohsen, 2018. "Energy consumption and qualitative evaluation of a continuous band microwave dryer for rice paddy drying," Energy, Elsevier, vol. 142(C), pages 647-654.
    12. Darmawan, Arif & Fitrianto, Anggoro Cahyo & Aziz, Muhammad & Tokimatsu, Koji, 2018. "Integrated system of rice production and electricity generation," Applied Energy, Elsevier, vol. 220(C), pages 672-680.
    13. Yogendrasasidhar, D. & Pydi Setty, Y., 2018. "Drying kinetics, exergy and energy analyses of Kodo millet grains and Fenugreek seeds using wall heated fluidized bed dryer," Energy, Elsevier, vol. 151(C), pages 799-811.
    14. Azadbakht, Mohsen & Aghili, Hajar & Ziaratban, Armin & Torshizi, Mohammad Vahedi, 2017. "Application of artificial neural network method to exergy and energy analyses of fluidized bed dryer for potato cubes," Energy, Elsevier, vol. 120(C), pages 947-958.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Panda, Brajesh Kumar & Mishra, Gayatri & Panigrahi, Shubham Subrot & Shrivastava, Shanker Lal, 2021. "Microwave-assisted parboiling of high moisture paddy: A comparative study based on energy utilization, process economy and grain quality with conventional parboiling," Energy, Elsevier, vol. 232(C).
    2. Andrea Aquino & Pietro Poesio, 2021. "Off-Design Exergy Analysis of Convective Drying Using a Two-Phase Multispecies Model," Energies, MDPI, vol. 14(1), pages 1-36, January.
    3. Liu, Zi-Liang & Zielinska, Magdalena & Yang, Xu-Hai & Yu, Xian-Long & Chen, Chang & Wang, Hui & Wang, Jun & Pan, Zhongli & Xiao, Hong-Wei, 2021. "Moisturizing strategy for enhanced convective drying of mushroom slices," Renewable Energy, Elsevier, vol. 172(C), pages 728-739.
    4. Azadbakht, Mohsen & Torshizi, Mohammad Vahedi & Noshad, Fatemeh & Rokhbin, Arash, 2018. "Application of artificial neural network method for prediction of osmotic pretreatment based on the energy and exergy analyses in microwave drying of orange slices," Energy, Elsevier, vol. 165(PB), pages 836-845.
    5. Safoura Zadhossein & Yousef Abbaspour-Gilandeh & Mohammad Kaveh & Mariusz Szymanek & Esmail Khalife & Olusegun D. Samuel & Milad Amiri & Jacek Dziwulski, 2021. "Exergy and Energy Analyses of Microwave Dryer for Cantaloupe Slice and Prediction of Thermodynamic Parameters Using ANN and ANFIS Algorithms," Energies, MDPI, vol. 14(16), pages 1-19, August.
    6. Bin Li & Changyou Li & Tao Li & Zhiheng Zeng & Wenyan Ou & Chengjie Li, 2019. "Exergetic, Energetic, and Quality Performance Evaluation of Paddy Drying in a Novel Industrial Multi-Field Synergistic Dryer," Energies, MDPI, vol. 12(23), pages 1-19, December.
    7. Lamidi, Rasaq. O. & Jiang, L. & Pathare, Pankaj B. & Wang, Y.D. & Roskilly, A.P., 2019. "Recent advances in sustainable drying of agricultural produce: A review," Applied Energy, Elsevier, vol. 233, pages 367-385.
    8. Darvishi, Hosain & Khodaei, Jalal & Behroozi-Khazaei, Nasser & Salami, Payman & Akhijahani, Hadi Samimi, 2023. "Greenhouse gas emission reduction potential, energy and exergy analysis of combined microwave-convective dryer," Energy, Elsevier, vol. 285(C).
    9. El Hallaoui, Zhor & El Hamdani, Fayrouz & Vaudreuil, Sébastien & Bounahmidi, Tijani & Abderafi, Souad, 2022. "Identifying the optimum operating conditions for the integration of a solar loop to power an industrial flash dryer: Combining an exergy analysis with genetic algorithm optimization," Renewable Energy, Elsevier, vol. 191(C), pages 828-841.
    10. Yahya, M. & Rachman, Arfidian & Hasibuan, R., 2022. "Performance analysis of solar-biomass hybrid heat pump batch-type horizontal fluidized bed dryer using multi-stage heat exchanger for paddy drying," Energy, Elsevier, vol. 254(PB).
    11. Cao, Jingyu & Zheng, Ling & Peng, Jinqing & Wang, Wenjie & Leung, Michael K.H. & Zheng, Zhanying & Hu, Mingke & Wang, Qiliang & Cai, Jingyong & Pei, Gang & Ji, Jie, 2023. "Advances in coupled use of renewable energy sources for performance enhancement of vapour compression heat pump: A systematic review of applications to buildings," Applied Energy, Elsevier, vol. 332(C).
    12. Fudholi, Ahmad & Sopian, Kamaruzzaman, 2019. "A review of solar air flat plate collector for drying application," Renewable and Sustainable Energy Reviews, Elsevier, vol. 102(C), pages 333-345.
    13. Qike Wei & Lihua Wang & Wei Jiang & Huaiyu Wang & Hao Zhang, 2022. "Discrete Heaped Model of Tobacco Strips Drying and Characteristics Analysis of Heat and Mass Transfer," Energies, MDPI, vol. 15(22), pages 1-16, November.
    14. I. Vaskalis & V. Skoulou & G. Stavropoulos & A. Zabaniotou, 2019. "Towards Circular Economy Solutions for The Management of Rice Processing Residues to Bioenergy via Gasification," Sustainability, MDPI, vol. 11(22), pages 1-21, November.
    15. Shiva Gorjian & Behnam Hosseingholilou & Laxmikant D. Jathar & Haniyeh Samadi & Samiran Samanta & Atul A. Sagade & Karunesh Kant & Ravishankar Sathyamurthy, 2021. "Recent Advancements in Technical Design and Thermal Performance Enhancement of Solar Greenhouse Dryers," Sustainability, MDPI, vol. 13(13), pages 1-32, June.
    16. Fudholi, Ahmad & Zohri, Muhammad & Rukman, Nurul Shahirah Binti & Nazri, Nurul Syakirah & Mustapha, Muslizainun & Yen, Chan Hoy & Mohammad, Masita & Sopian, Kamaruzzaman, 2019. "Exergy and sustainability index of photovoltaic thermal (PVT) air collector: A theoretical and experimental study," Renewable and Sustainable Energy Reviews, Elsevier, vol. 100(C), pages 44-51.
    17. Zahra Parhizi & Hamed Karami & Iman Golpour & Mohammad Kaveh & Mariusz Szymanek & Ana M. Blanco-Marigorta & José Daniel Marcos & Esmail Khalife & Stanisław Skowron & Nashwan Adnan Othman & Yousef Darv, 2022. "Modeling and Optimization of Energy and Exergy Parameters of a Hybrid-Solar Dryer for Basil Leaf Drying Using RSM," Sustainability, MDPI, vol. 14(14), pages 1-27, July.
    18. Song, Feng & Reardon, Thomas & Tian, Xin & Lin, Chen, 2019. "The energy implication of China’s food system transformation," Applied Energy, Elsevier, vol. 240(C), pages 617-629.
    19. Sánchez, Juan R. & Gutiérrez-Cano, José D. & Plaza-González, Pedro J. & Penaranda-Foix, Felipe L. & Catalá-Civera, José M., 2023. "Microwave calorimeter for dielectric and thermal analysis of materials," Energy, Elsevier, vol. 263(PD).
    20. Şöhret, Yasin & Dinç, Ali & Karakoç, T. Hikmet, 2015. "Exergy analysis of a turbofan engine for an unmanned aerial vehicle during a surveillance mission," Energy, Elsevier, vol. 93(P1), pages 716-729.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:199:y:2024:i:c:s1364032124001655. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.