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Modeling, simulation and outdoor experimental performance analysis of a solar-assisted process heating system for industrial process heat

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  • Kumar, Laveet
  • Hasanuzzaman, M.
  • Rahim, N.A.
  • Islam, M.M.

Abstract

Industrial process heating applications in the temperature range of 50°–250 °C consumes about 35% of the global fossil fuels, wherein solar thermal is envisaged as an alternative option. Outlet temperatures of both flat-plate collector (FPC) and photovoltaic thermal collector (PVT) are not high enough to serve industrial processes. In this article, a solar assisted process heating (SAPH) system, wherein an FPC integrated in series with a PVT, has been designed to produce low to medium temperature process heat. TRNSYS simulation models have been developed for the isolated FPC and PVT as well as integrated SAPH (PVT-FPC) systems and simulated models have been validated through outdoor experimentation. Results show that SAPH system generates thermal energy as high as 1420 W with a thermal efficiency of 75% and an exergy efficiency of 12.72%. Performance mapping ascertains that SAPH system performs better at lower mass flow rates and under higher radiations. This well-engineered integration offers unique and sustainable solution to meet industrial process heat demand at a minimum fossil fuel usage. Such SAPH system with the compatible numbers of FPCs and PVTs can be implemented to accomplish low to medium temperature process heat requirements.

Suggested Citation

  • Kumar, Laveet & Hasanuzzaman, M. & Rahim, N.A. & Islam, M.M., 2021. "Modeling, simulation and outdoor experimental performance analysis of a solar-assisted process heating system for industrial process heat," Renewable Energy, Elsevier, vol. 164(C), pages 656-673.
    • Handle: RePEc:eee:renene:v:164:y:2021:i:c:p:656-673
    DOI: 10.1016/j.renene.2020.09.062
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    1. Nahin Tasmin & Shahjadi Hisan Farjana & Md Rashed Hossain & Santu Golder & M. A. Parvez Mahmud, 2022. "Integration of Solar Process Heat in Industries: A Review," Clean Technol., MDPI, vol. 4(1), pages 1-35, February.
    2. Junaid Ahmed & Laveet Kumar & Abdul Fatah Abbasi & Mamdouh El Haj Assad, 2022. "Energy, Exergy, Environmental and Economic Analysis (4e) of a Solar Thermal System for Process Heating in Jamshoro, Pakistan," Energies, MDPI, vol. 15(22), pages 1-18, November.
    3. Islam, M.M. & Hasanuzzaman, M. & Rahim, N.A. & Pandey, A.K. & Rawa, M. & Kumar, L., 2021. "Real time experimental performance investigation of a NePCM based photovoltaic thermal system: An energetic and exergetic approach," Renewable Energy, Elsevier, vol. 172(C), pages 71-87.

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