IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v189y2019icp345-356.html
   My bibliography  Save this article

Reliability analysis for series manufacturing system with imperfect inspection considering the interaction between quality and degradation

Author

Listed:
  • Ye, Zhenggeng
  • Cai, Zhiqiang
  • Zhou, Fuli
  • Zhao, Jiangbin
  • Zhang, Pan

Abstract

Reliability evaluation of manufacturing system always takes machine performance and product quality as two key factors. But the imperfect inspection usually leads to unreliable quality judgments, cause the propagation of unqualified products, and aggravate the degradation of downstream machines. In this paper, considering the effect of imperfect inspection process, a new reliability model is developed based on the interaction between machine performance and product quality. Firstly, multiple degradation modes, which include continuous and discrete degradations, are modeled by different stochastic processes. Secondly, a quality reliability model is established to evaluate the satisfaction rate of production demand based on the variation estimation model of product's dimensions. Thirdly, the four states (Q-Q, U-U, Q-U, and U-Q) of quality inspection process are defined, whose effects on discrete degradation are analyzed in qualitative by referring to the quality evaluation. Finally, a system reliability evaluation model is proposed based on the analysis of minimum target requirements, and the practical case of a connecting rod illustrates the effectiveness of the proposed model. The results indicate that the abundant information existing in manufacturing system can be effectively integrated and exploited by the proposed reliability model, and the weakness of manufacturing system can also be identified easily.

Suggested Citation

  • Ye, Zhenggeng & Cai, Zhiqiang & Zhou, Fuli & Zhao, Jiangbin & Zhang, Pan, 2019. "Reliability analysis for series manufacturing system with imperfect inspection considering the interaction between quality and degradation," Reliability Engineering and System Safety, Elsevier, vol. 189(C), pages 345-356.
    • Handle: RePEc:eee:reensy:v:189:y:2019:i:c:p:345-356
    DOI: 10.1016/j.ress.2019.05.005
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832018312766
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2019.05.005?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Sanling Song & David W. Coit & Qianmei Feng, 2016. "Reliability analysis of multiple-component series systems subject to hard and soft failures with dependent shock effects," IISE Transactions, Taylor & Francis Journals, vol. 48(8), pages 720-735, August.
    2. Lei Jiang & Qianmei Feng & David W. Coit, 2015. "Modeling zoned shock effects on stochastic degradation in dependent failure processes," IISE Transactions, Taylor & Francis Journals, vol. 47(5), pages 460-470, May.
    3. Zhao, Jiangbin & Si, Shubin & Cai, Zhiqiang, 2019. "A multi-objective reliability optimization for reconfigurable systems considering components degradation," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 104-115.
    4. Rafiee, Koosha & Feng, Qianmei & Coit, David W., 2017. "Reliability assessment of competing risks with generalized mixed shock models," Reliability Engineering and System Safety, Elsevier, vol. 159(C), pages 1-11.
    5. Kallen, M.J. & van Noortwijk, J.M., 2005. "Optimal maintenance decisions under imperfect inspection," Reliability Engineering and System Safety, Elsevier, vol. 90(2), pages 177-185.
    6. Driessen, J.P.C. & Peng, H. & van Houtum, G.J., 2017. "Maintenance optimization under non-constant probabilities of imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 165(C), pages 115-123.
    7. Koosha Rafiee & Qianmei Feng & David Coit, 2014. "Reliability modeling for dependent competing failure processes with changing degradation rate," IISE Transactions, Taylor & Francis Journals, vol. 46(5), pages 483-496.
    8. Zhao, Jianmin & Chan, A.H.C. & Roberts, C. & Madelin, K.B., 2007. "Reliability evaluation and optimisation of imperfect inspections for a component with multi-defects," Reliability Engineering and System Safety, Elsevier, vol. 92(1), pages 65-73.
    9. Fan, Mengfei & Zeng, Zhiguo & Zio, Enrico & Kang, Rui, 2017. "Modeling dependent competing failure processes with degradation-shock dependence," Reliability Engineering and System Safety, Elsevier, vol. 165(C), pages 422-430.
    10. Akram Khaleghei & Viliam Makis, 2016. "Reliability estimation of a system subject to condition monitoring with two dependent failure modes," IISE Transactions, Taylor & Francis Journals, vol. 48(11), pages 1058-1071, November.
    11. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V. & Dwight, R.A., 2013. "Imperfect inspection and replacement of a system with a defective state: A cost and reliability analysis," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 80-87.
    12. Gao, Hongda & Cui, Lirong & Qiu, Qingan, 2019. "Reliability modeling for degradation-shock dependence systems with multiple species of shocks," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 133-143.
    13. Kong, Dejing & Qin, Chengwei & He, Yong & Cui, Lirong, 2017. "Sensor-based calibrations to improve reliability of systems subject to multiple dependent competing failure processes," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 101-113.
    14. Qiang Cheng & Hongwei Zhao & Yongsheng Zhao & Bingwei Sun & Peihua Gu, 2018. "Machining accuracy reliability analysis of multi-axis machine tool based on Monte Carlo simulation," Journal of Intelligent Manufacturing, Springer, vol. 29(1), pages 191-209, January.
    15. An, Zongwen & Sun, Daoming, 2017. "Reliability modeling for systems subject to multiple dependent competing failure processes with shock loads above a certain level," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 129-138.
    16. Shengjin Tang & Chuanqiang Yu & Xue Wang & Xiaosong Guo & Xiaosheng Si, 2014. "Remaining Useful Life Prediction of Lithium-Ion Batteries Based on the Wiener Process with Measurement Error," Energies, MDPI, vol. 7(2), pages 1-28, January.
    17. Yan-Hui Lin & Yan-Fu Li & Enrico Zio, 2016. "Reliability assessment of systems subject to dependent degradation processes and random shocks," IISE Transactions, Taylor & Francis Journals, vol. 48(11), pages 1072-1085, November.
    18. Berrade, M.D. & Cavalcante, C.A.V. & Scarf, P.A., 2013. "Modelling imperfect inspection over a finite horizon," Reliability Engineering and System Safety, Elsevier, vol. 111(C), pages 18-29.
    19. Sun, Ji-wen & Xi, Li-feng & Du, Shi-chang & Ju, Bo, 2008. "Reliability modeling and analysis of serial-parallel hybrid multi-operational manufacturing system considering dimensional quality, tool degradation and system configuration," International Journal of Production Economics, Elsevier, vol. 114(1), pages 149-164, July.
    20. Ye, Zhi-Sheng & Chen, Nan & Shen, Yan, 2015. "A new class of Wiener process models for degradation analysis," Reliability Engineering and System Safety, Elsevier, vol. 139(C), pages 58-67.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Li, Yao & He, Yihai & Ai, Jun & Wang, Chengcheng & Han, Xiao & Liao, Ruoyu & Yang, Xiuzhen, 2022. "Functional health prognosis approach of multi-station manufacturing system considering coupling operational factors," Reliability Engineering and System Safety, Elsevier, vol. 219(C).
    2. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    3. Yang, Xiuzhen & He, Yihai & Liao, Ruoyu & Cai, Yuqi & Ai, Jun, 2022. "Integrated mission reliability modeling based on extended quality state task network for intelligent multistate manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 223(C).
    4. Thirupathi Samala & Vijaya Kumar Manupati & Maria Leonilde R. Varela & Goran Putnik, 2021. "Investigation of Degradation and Upgradation Models for Flexible Unit Systems: A Systematic Literature Review," Future Internet, MDPI, vol. 13(3), pages 1-18, February.
    5. Thirupathi Samala & Vijaya Kumar Manupati & Bethalam Brahma Sai Nikhilesh & Maria Leonilde Rocha Varela & Goran Putnik, 2021. "Job Adjustment Strategy for Predictive Maintenance in Semi-Fully Flexible Systems Based on Machine Health Status," Sustainability, MDPI, vol. 13(9), pages 1-20, May.
    6. Dui, Hongyan & Chen, Shuanshuan & Zhou, Yanjie & Wu, Shaomin, 2022. "Maintenance analysis of transportation networks by the traffic transfer principle considering node idle capacity," Reliability Engineering and System Safety, Elsevier, vol. 221(C).
    7. Lijun Shang & Guojun Shang & Qingan Qiu, 2022. "A Bivariate Post-Warranty Maintenance Model for the Product under a 2D Warranty," Mathematics, MDPI, vol. 10(12), pages 1-18, June.
    8. Zhou, Jing & Liu, Yu & Liang, Decui & Tang, Maochun, 2023. "A new risk analysis approach to seek best production action during new product introduction," International Journal of Production Economics, Elsevier, vol. 262(C).
    9. Yao, Jinyong & Gao, Zhanfei & He, Yihai & Peng, Chong, 2024. "Integrated mission reliability modeling for multistate manufacturing systems considering heterogeneous feedstocks based on extended stochastic flow manufacturing network," Reliability Engineering and System Safety, Elsevier, vol. 243(C).
    10. Shen, Yilan & Zhang, Xi & Shi, Leyuan, 2022. "Joint optimization of production and maintenance for a serial–parallel hybrid two-stage production system," Reliability Engineering and System Safety, Elsevier, vol. 226(C).
    11. Dui, Hongyan & Meng, Xueyu & Xiao, Hui & Guo, Jianjun, 2020. "Analysis of the cascading failure for scale-free networks based on a multi-strategy evolutionary game," Reliability Engineering and System Safety, Elsevier, vol. 199(C).
    12. Ye, Zhenggeng & Yang, Hui & Cai, Zhiqiang & Si, Shubin & Zhou, Fuli, 2021. "Performance evaluation of serial-parallel manufacturing systems based on the impact of heterogeneous feedstocks on machine degradation," Reliability Engineering and System Safety, Elsevier, vol. 207(C).
    13. Kumar, Pankaj & Jain, Madhu, 2020. "Reliability analysis of a multi-component machining system with service interruption, imperfect coverage, and reboot," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    14. Zhang, Chao & Xu, Xin & Dui, Hongyan, 2020. "Resilience Measure of Network Systems by Node and Edge Indicators," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    15. Zhao, Jiangbin & Si, Shubin & Cai, Zhiqiang & Guo, Peng & Zhu, Wenjin, 2020. "Mission success probability optimization for phased-mission systems with repairable component modules," Reliability Engineering and System Safety, Elsevier, vol. 195(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Wang, Jia & Han, Xu & Zhang, Yun-an & Bai, Guanghan, 2021. "Modeling the varying effects of shocks for a multi-stage degradation process," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    2. Chang, Miaoxin & Huang, Xianzhen & Coolen, Frank P.A. & Coolen-Maturi, Tahani, 2021. "Reliability analysis for systems based on degradation rates and hard failure thresholds changing with degradation levels," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    3. Che, Haiyang & Zeng, Shengkui & Guo, Jianbin & Wang, Yao, 2018. "Reliability modeling for dependent competing failure processes with mutually dependent degradation process and shock process," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 168-178.
    4. Lyu, Hao & Qu, Hongchen & Yang, Zaiyou & Ma, Li & Lu, Bing & Pecht, Michael, 2023. "Reliability analysis of dependent competing failure processes with time-varying δ shock model," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    5. Sun, Fuqiang & Li, Hao & Cheng, Yuanyuan & Liao, Haitao, 2021. "Reliability analysis for a system experiencing dependent degradation processes and random shocks based on a nonlinear Wiener process model," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    6. Dong, Wenjie & Liu, Sifeng & Bae, Suk Joo & Cao, Yingsai, 2021. "Reliability modelling for multi-component systems subject to stochastic deterioration and generalized cumulative shock damages," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    7. Jingyi Liu & Yugang Zhang & Bifeng Song, 2019. "Reliability and maintenance modeling for competing failures with intermission considered," Journal of Risk and Reliability, , vol. 233(5), pages 898-907, October.
    8. Wang, Xiaolin & Liu, Bin & Zhao, Xiujie, 2021. "A performance-based warranty for products subject to competing hard and soft failures," International Journal of Production Economics, Elsevier, vol. 233(C).
    9. Chen, Yunxia & Zhang, Wenbo & Xu, Dan, 2019. "Reliability assessment with varying safety threshold for shock resistant systems," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 49-60.
    10. Yousefi, Nooshin & Coit, David W. & Song, Sanling, 2020. "Reliability analysis of systems considering clusters of dependent degrading components," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    11. Cao, Shihao & Wang, Zhihua & Liu, Chengrui & Wu, Qiong & Li, Junxing & Ouyang, Xiangmin, 2023. "A novel solution for comprehensive competing failure process considering two-phase degradation and non-Poisson shock," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    12. Duan, Chaoqun & Gong, Ting & Yan, Liangwen & Li, Xinmin, 2024. "Bi-level corrected residual life-based maintenance for deteriorating systems under competing risks," Reliability Engineering and System Safety, Elsevier, vol. 247(C).
    13. Huang, Xianzhen & Jin, Sujun & He, Xuefeng & He, David, 2019. "Reliability analysis of coherent systems subject to internal failures and external shocks," Reliability Engineering and System Safety, Elsevier, vol. 181(C), pages 75-83.
    14. Geng, Yixuan & Wang, Shaoping & Shi, Jian & Zhang, Yuwei & Wang, Weijie, 2023. "Reliability modeling of phased degradation under external shocks," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    15. Wang, Jia & Bai, Guanghan & Li, Zhigang & Zuo, Ming J., 2020. "A general discrete degradation model with fatal shocks and age- and state-dependent nonfatal shocks," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    16. Hu, Jiawen & Shen, Jingyuan & Shen, Lijuan, 2020. "Opportunistic maintenance for two-component series systems subject to dependent degradation and shock," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    17. Gao, Hongda & Cui, Lirong & Qiu, Qingan, 2019. "Reliability modeling for degradation-shock dependence systems with multiple species of shocks," Reliability Engineering and System Safety, Elsevier, vol. 185(C), pages 133-143.
    18. Zhai, Qingqing & Chen, Piao & Hong, Lanqing & Shen, Lijuan, 2018. "A random-effects Wiener degradation model based on accelerated failure time," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 94-103.
    19. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    20. Yang, Li & Zhao, Yu & Peng, Rui & Ma, Xiaobing, 2018. "Hybrid preventive maintenance of competing failures under random environment," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 130-140.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:189:y:2019:i:c:p:345-356. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.