IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v168y2017icp200-209.html
   My bibliography  Save this article

Condition-based maintenance for systems with aging and cumulative damage based on proportional hazards model

Author

Listed:
  • Liu, Bin
  • Liang, Zhenglin
  • Parlikad, Ajith Kumar
  • Xie, Min
  • Kuo, Way

Abstract

This paper develops a condition-based maintenance (CBM) policy for systems subject to aging and cumulative damage. The cumulative damage is modeled by a continuous degradation process. Different from previous studies which assume that the system fails when the degradation level exceeds a specific threshold, this paper argues that the degradation itself does not directly lead to system failure, but increases the failure risk of the system. Proportional hazards model (PHM) is employed to characterize the joint effect of aging and cumulative damage. CBM models are developed for two cases: one assumes that the distribution parameters of the degradation process are known in advance, while the other assumes that the parameters are unknown and need to be estimated during system operation. In the first case, an optimal maintenance policy is obtained by minimizing the long-run cost rate. For the case with unknown parameters, periodic inspection is adopted to monitor the degradation level of the system and update the distribution parameters. A case study of Asphalt Plug Joint in UK bridge system is employed to illustrate the maintenance policy.

Suggested Citation

  • Liu, Bin & Liang, Zhenglin & Parlikad, Ajith Kumar & Xie, Min & Kuo, Way, 2017. "Condition-based maintenance for systems with aging and cumulative damage based on proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 200-209.
    • Handle: RePEc:eee:reensy:v:168:y:2017:i:c:p:200-209
    DOI: 10.1016/j.ress.2017.04.010
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832016308857
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ress.2017.04.010?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Caballé, N.C. & Castro, I.T. & Pérez, C.J. & Lanza-Gutiérrez, J.M., 2015. "A condition-based maintenance of a dependent degradation-threshold-shock model in a system with multiple degradation processes," Reliability Engineering and System Safety, Elsevier, vol. 134(C), pages 98-109.
    2. Chen, Nan & Ye, Zhi-Sheng & Xiang, Yisha & Zhang, Linmiao, 2015. "Condition-based maintenance using the inverse Gaussian degradation model," European Journal of Operational Research, Elsevier, vol. 243(1), pages 190-199.
    3. Xiang Wu & Sarah Ryan, 2010. "Value of condition monitoring for optimal replacement in the proportional hazards model with continuous degradation," IISE Transactions, Taylor & Francis Journals, vol. 42(8), pages 553-563.
    4. Khac Tuan Huynh & Anne Barros & Christophe Bérenguer & Inma T. Castro, 2011. "A periodic inspection and replacement policy for systems subject to competing failure modes due to degradation and traumatic events," Post-Print hal-00790728, HAL.
    5. Huynh, K.T. & Barros, A. & Bérenguer, C. & Castro, I.T., 2011. "A periodic inspection and replacement policy for systems subject to competing failure modes due to degradation and traumatic events," Reliability Engineering and System Safety, Elsevier, vol. 96(4), pages 497-508.
    6. Peng, Hao & van Houtum, Geert-Jan, 2016. "Joint optimization of condition-based maintenance and production lot-sizing," European Journal of Operational Research, Elsevier, vol. 253(1), pages 94-107.
    7. Liu, Bin & Xu, Zhengguo & Xie, Min & Kuo, Way, 2014. "A value-based preventive maintenance policy for multi-component system with continuously degrading components," Reliability Engineering and System Safety, Elsevier, vol. 132(C), pages 83-89.
    8. Alaa H. Elwany & Nagi Z. Gebraeel & Lisa M. Maillart, 2011. "Structured Replacement Policies for Components with Complex Degradation Processes and Dedicated Sensors," Operations Research, INFORMS, vol. 59(3), pages 684-695, June.
    9. Wu, Shaomin & Chen, Yi & Wu, Qingtai & Wang, Zhonglai, 2016. "Linking component importance to optimisation of preventive maintenance policy," Reliability Engineering and System Safety, Elsevier, vol. 146(C), pages 26-32.
    10. Tian, Zhigang & Liao, Haitao, 2011. "Condition based maintenance optimization for multi-component systems using proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 581-589.
    11. Zhi‐Sheng Ye & Min Xie, 2015. "Stochastic modelling and analysis of degradation for highly reliable products," Applied Stochastic Models in Business and Industry, John Wiley & Sons, vol. 31(1), pages 16-32, January.
    12. Lam, Ji Ye Janet & Banjevic, Dragan, 2015. "A myopic policy for optimal inspection scheduling for condition based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 1-11.
    13. Ye, Zhi-Sheng & Chen, Nan & Shen, Yan, 2015. "A new class of Wiener process models for degradation analysis," Reliability Engineering and System Safety, Elsevier, vol. 139(C), pages 58-67.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Huang, Wei & Shao, Changzheng & Hu, Bo & Li, Weizhan & Sun, Yue & Xie, Kaigui & Zio, Enrico & Li, Wenyuan, 2023. "A restoration-clustering-decomposition learning framework for aging-related failure rate estimation of distribution transformers," Reliability Engineering and System Safety, Elsevier, vol. 232(C).
    2. Wang, Jingjing & Miao, Yonghao, 2021. "Optimal preventive maintenance policy of the balanced system under the semi-Markov model," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    3. Hu, Jiawen & Shen, Jingyuan & Shen, Lijuan, 2020. "Opportunistic maintenance for two-component series systems subject to dependent degradation and shock," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    4. Hu, Jiawen & Chen, Piao, 2020. "Predictive maintenance of systems subject to hard failure based on proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 196(C).
    5. Hoseyni, Seyed Mojtaba & Di Maio, Francesco & Zio, Enrico, 2019. "Condition-based probabilistic safety assessment for maintenance decision making regarding a nuclear power plant steam generator undergoing multiple degradation mechanisms," Reliability Engineering and System Safety, Elsevier, vol. 191(C).
    6. Rezgar Zaki & Abbas Barabadi & Javad Barabady & Ali Nouri Qarahasanlou, 2022. "Observed and unobserved heterogeneity in failure data analysis," Journal of Risk and Reliability, , vol. 236(1), pages 194-207, February.
    7. Ariannik, Mohamadreza & Razi-Kazemi, Ali A. & Lehtonen, Matti, 2020. "An approach on lifetime estimation of distribution transformers based on degree of polymerization," Reliability Engineering and System Safety, Elsevier, vol. 198(C).
    8. Li, Rui & Verhagen, Wim J.C. & Curran, Richard, 2020. "A systematic methodology for Prognostic and Health Management system architecture definition," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    9. Zheng, Rui & Chen, Bingkun & Gu, Liudong, 2020. "Condition-based maintenance with dynamic thresholds for a system using the proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 204(C).
    10. Zheng, Rui & Zhou, Yifan, 2021. "Comparison of three preventive maintenance warranty policies for products deteriorating with age and a time-varying covariate," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    11. Wang, Xu & Shen, Changqing & Xia, Min & Wang, Dong & Zhu, Jun & Zhu, Zhongkui, 2020. "Multi-scale deep intra-class transfer learning for bearing fault diagnosis," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    12. Salari, Nooshin & Makis, Viliam, 2017. "Comparison of two maintenance policies for a multi-unit system considering production and demand rates," International Journal of Production Economics, Elsevier, vol. 193(C), pages 381-391.
    13. Pedersen, Tom Ivar & Liu, Xingheng & Vatn, Jørn, 2023. "Maintenance optimization of a system subject to two-stage degradation, hard failure, and imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 237(C).
    14. Xu, Gaowei & Azhari, Fae, 2022. "Data-driven optimization of repair schemes and inspection intervals for highway bridges," Reliability Engineering and System Safety, Elsevier, vol. 228(C).
    15. Zhong, Jilong & Sanhedrai, Hillel & Zhang, FengMing & Yang, Yi & Guo, Shu & Yang, Shunkun & Li, Daqing, 2020. "Network endurance against cascading overload failure," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    16. Wu, Shaomin & Do, Phuc, 2017. "Editorial," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 1-3.
    17. Zheng, Huiling & Kong, Xuefeng & Xu, Houbao & Yang, Jun, 2021. "Reliability analysis of products based on proportional hazard model with degradation trend and environmental factor," Reliability Engineering and System Safety, Elsevier, vol. 216(C).
    18. Yang, Li & Zhao, Yu & Peng, Rui & Ma, Xiaobing, 2018. "Hybrid preventive maintenance of competing failures under random environment," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 130-140.
    19. Zhou, Hang & Farsi, Maryam & Harrison, Andrew & Parlikad, Ajith Kumar & Brintrup, Alexandra, 2023. "Civil aircraft engine operation life resilient monitoring via usage trajectory mapping on the reliability contour," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    20. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    21. Liu, Bin & Zhao, Xiujie & Liu, Guoquan & Liu, Yiqi, 2020. "Life cycle cost analysis considering multiple dependent degradation processes and environmental influence," Reliability Engineering and System Safety, Elsevier, vol. 197(C).
    22. Zheng, Rui & Wang, Jingjing & Zhang, Yingzhi, 2023. "A hybrid repair-replacement policy in the proportional hazards model," European Journal of Operational Research, Elsevier, vol. 304(3), pages 1011-1021.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    2. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    3. Liu, Bin & Wu, Shaomin & Xie, Min & Kuo, Way, 2017. "A condition-based maintenance policy for degrading systems with age- and state-dependent operating cost," European Journal of Operational Research, Elsevier, vol. 263(3), pages 879-887.
    4. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    5. Kong, Dejing & Qin, Chengwei & He, Yong & Cui, Lirong, 2017. "Sensor-based calibrations to improve reliability of systems subject to multiple dependent competing failure processes," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 101-113.
    6. Zhang, Zhengxin & Si, Xiaosheng & Hu, Changhua & Lei, Yaguo, 2018. "Degradation data analysis and remaining useful life estimation: A review on Wiener-process-based methods," European Journal of Operational Research, Elsevier, vol. 271(3), pages 775-796.
    7. Gössinger, Ralf & Helmke, Hanna & Kaluzny, Michael, 2017. "Condition-based release of maintenance jobs in a decentralised production-maintenance system – An analysis of alternative stochastic approaches," International Journal of Production Economics, Elsevier, vol. 193(C), pages 528-537.
    8. Giorgio, Massimiliano & Pulcini, Gianpaolo, 2024. "The effect of model misspecification of the bounded transformed gamma process on maintenance optimization," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    9. de Jonge, Bram, 2019. "Discretizing continuous-time continuous-state deterioration processes, with an application to condition-based maintenance optimization," Reliability Engineering and System Safety, Elsevier, vol. 188(C), pages 1-5.
    10. Hu, Jiawen & Shen, Jingyuan & Shen, Lijuan, 2020. "Opportunistic maintenance for two-component series systems subject to dependent degradation and shock," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    11. Zhengxin Zhang & Xiaosheng Si & Changhua Hu & Xiangyu Kong, 2015. "Degradation modeling–based remaining useful life estimation: A review on approaches for systems with heterogeneity," Journal of Risk and Reliability, , vol. 229(4), pages 343-355, August.
    12. Zhang, Jian-Xun & Si, Xiao-Sheng & Du, Dang-Bo & Hu, Chang-Hua & Hu, Chen, 2020. "A novel iterative approach of lifetime estimation for standby systems with deteriorating spare parts," Reliability Engineering and System Safety, Elsevier, vol. 201(C).
    13. Liu, Yao & Wang, Yashun & Fan, Zhengwei & Bai, Guanghan & Chen, Xun, 2021. "Reliability modeling and a statistical inference method of accelerated degradation testing with multiple stresses and dependent competing failure processes," Reliability Engineering and System Safety, Elsevier, vol. 213(C).
    14. Cheng, Yao & Wei, Yian & Liao, Haitao, 2022. "Optimal sampling-based sequential inspection and maintenance plans for a heterogeneous product with competing failure modes," Reliability Engineering and System Safety, Elsevier, vol. 218(PB).
    15. Zeng, Zhiguo & Barros, Anne & Coit, David, 2023. "Dependent failure behavior modeling for risk and reliability: A systematic and critical literature review," Reliability Engineering and System Safety, Elsevier, vol. 239(C).
    16. N. C. Caballé & I. T. Castro, 2019. "Assessment of the maintenance cost and analysis of availability measures in a finite life cycle for a system subject to competing failures," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(1), pages 255-290, March.
    17. Shafiee, Mahmood & Finkelstein, Maxim & Bérenguer, Christophe, 2015. "An opportunistic condition-based maintenance policy for offshore wind turbine blades subjected to degradation and environmental shocks," Reliability Engineering and System Safety, Elsevier, vol. 142(C), pages 463-471.
    18. Cholette, Michael E. & Yu, Hongyang & Borghesani, Pietro & Ma, Lin & Kent, Geoff, 2019. "Degradation modeling and condition-based maintenance of boiler heat exchangers using gamma processes," Reliability Engineering and System Safety, Elsevier, vol. 183(C), pages 184-196.
    19. Mahmood Shafiee & Maxim Finkelstein, 2015. "A proactive group maintenance policy for continuously monitored deteriorating systems: Application to offshore wind turbines," Journal of Risk and Reliability, , vol. 229(5), pages 373-384, October.
    20. Wu, Fan & Niknam, Seyed A. & Kobza, John E., 2015. "A cost effective degradation-based maintenance strategy under imperfect repair," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 234-243.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:168:y:2017:i:c:p:200-209. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.