IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v96y2011i5p581-589.html
   My bibliography  Save this article

Condition based maintenance optimization for multi-component systems using proportional hazards model

Author

Listed:
  • Tian, Zhigang
  • Liao, Haitao

Abstract

The objective of condition based maintenance (CBM) is typically to determine an optimal maintenance policy to minimize the overall maintenance cost based on condition monitoring information. The existing work reported in the literature only focuses on determining the optimal CBM policy for a single unit. In this paper, we investigate CBM of multi-component systems, where economic dependency exists among different components subject to condition monitoring. The fixed preventive replacement cost, such as sending a maintenance team to the site, is incurred once a preventive replacement is performed on one component. As a result, it would be more economical to preventively replace multiple components at the same time. In this work, we propose a multi-component system CBM policy based on proportional hazards model (PHM). The cost evaluation of such a CBM policy becomes much more complex when we extend the PHM based CBM policy from a single unit to a multi-component system. A numerical algorithm is developed in this paper for the exact cost evaluation of the PHM based multi-component CBM policy. Examples using real-world condition monitoring data are provided to demonstrate the proposed methods.

Suggested Citation

  • Tian, Zhigang & Liao, Haitao, 2011. "Condition based maintenance optimization for multi-component systems using proportional hazards model," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 581-589.
  • Handle: RePEc:eee:reensy:v:96:y:2011:i:5:p:581-589
    DOI: 10.1016/j.ress.2010.12.023
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832010002796
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2010.12.023?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Tian, Zhigang & Jin, Tongdan & Wu, Bairong & Ding, Fangfang, 2011. "Condition based maintenance optimization for wind power generation systems under continuous monitoring," Renewable Energy, Elsevier, vol. 36(5), pages 1502-1509.
    2. Elsayed, E.A. & Zhang, Hao, 2007. "Design of PH-based accelerated life testing plans under multiple-stress-type," Reliability Engineering and System Safety, Elsevier, vol. 92(3), pages 286-292.
    3. D Lin & D Banjevic & A K S Jardine, 2006. "Using principal components in a proportional hazards model with applications in condition-based maintenance," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 57(8), pages 910-919, August.
    4. Wang, Hongzhou, 2002. "A survey of maintenance policies of deteriorating systems," European Journal of Operational Research, Elsevier, vol. 139(3), pages 469-489, June.
    5. Cho, Danny I. & Parlar, Mahmut, 1991. "A survey of maintenance models for multi-unit systems," European Journal of Operational Research, Elsevier, vol. 51(1), pages 1-23, March.
    6. P J Vlok & J L Coetzee & D Banjevic & A K S Jardine & V Makis, 2002. "Optimal component replacement decisions using vibration monitoring and the proportional-hazards model," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 53(2), pages 193-202, February.
    7. Lugtigheid, Diederik & Banjevic, Dragan & Jardine, Andrew K.S., 2008. "System repairs: When to perform and what to do?," Reliability Engineering and System Safety, Elsevier, vol. 93(4), pages 604-615.
    8. Liao, Haitao & Elsayed, Elsayed A. & Chan, Ling-Yau, 2006. "Maintenance of continuously monitored degrading systems," European Journal of Operational Research, Elsevier, vol. 175(2), pages 821-835, December.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Zhu, Qiushi & Peng, Hao & Timmermans, Bas & van Houtum, Geert-Jan, 2017. "A condition-based maintenance model for a single component in a system with scheduled and unscheduled downs," International Journal of Production Economics, Elsevier, vol. 193(C), pages 365-380.
    3. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    4. Jiawen Hu & Zuhua Jiang & Haitao Liao, 2017. "Preventive maintenance of a batch production system under time-varying operational condition," International Journal of Production Research, Taylor & Francis Journals, vol. 55(19), pages 5681-5705, October.
    5. Si, Xiao-Sheng & Wang, Wenbin & Hu, Chang-Hua & Zhou, Dong-Hua, 2011. "Remaining useful life estimation - A review on the statistical data driven approaches," European Journal of Operational Research, Elsevier, vol. 213(1), pages 1-14, August.
    6. Coria, V.H. & Maximov, S. & Rivas-Dávalos, F. & Melchor, C.L. & Guardado, J.L., 2015. "Analytical method for optimization of maintenance policy based on available system failure data," Reliability Engineering and System Safety, Elsevier, vol. 135(C), pages 55-63.
    7. Lu, Biao & Zhou, Xiaojun, 2017. "Opportunistic preventive maintenance scheduling for serial-parallel multistage manufacturing systems with multiple streams of deterioration," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 116-127.
    8. You, Ming-Yi & Li, Hongguang & Meng, Guang, 2011. "Control-limit preventive maintenance policies for components subject to imperfect preventive maintenance and variable operational conditions," Reliability Engineering and System Safety, Elsevier, vol. 96(5), pages 590-598.
    9. Peng, Hao & van Houtum, Geert-Jan, 2016. "Joint optimization of condition-based maintenance and production lot-sizing," European Journal of Operational Research, Elsevier, vol. 253(1), pages 94-107.
    10. Zhang, Xiaohong & Zeng, Jianchao, 2017. "Joint optimization of condition-based opportunistic maintenance and spare parts provisioning policy in multiunit systems," European Journal of Operational Research, Elsevier, vol. 262(2), pages 479-498.
    11. Nguyen, Kim-Anh & Do, Phuc & Grall, Antoine, 2015. "Multi-level predictive maintenance for multi-component systems," Reliability Engineering and System Safety, Elsevier, vol. 144(C), pages 83-94.
    12. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    13. Ece Zeliha Demirci & Joachim Arts & Geert-Jan Van Houtum, 2022. "A restless bandit approach for capacitated condition based maintenance scheduling," DEM Discussion Paper Series 22-01, Department of Economics at the University of Luxembourg.
    14. Wang, Ling & Chu, Jian & Mao, Weijie, 2009. "A condition-based replacement and spare provisioning policy for deteriorating systems with uncertain deterioration to failure," European Journal of Operational Research, Elsevier, vol. 194(1), pages 184-205, April.
    15. Wang, Jingjing & Qiu, Qingan & Wang, Huanhuan, 2021. "Joint optimization of condition-based and age-based replacement policy and inventory policy for a two-unit series system," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    16. Xiang, Yisha, 2013. "Joint optimization of X¯ control chart and preventive maintenance policies: A discrete-time Markov chain approach," European Journal of Operational Research, Elsevier, vol. 229(2), pages 382-390.
    17. Seyed Habib A. Rahmati & Abbas Ahmadi & Kannan Govindan, 2018. "A novel integrated condition-based maintenance and stochastic flexible job shop scheduling problem: simulation-based optimization approach," Annals of Operations Research, Springer, vol. 269(1), pages 583-621, October.
    18. Finkelstein, Maxim & Cha, Ji Hwan & Langston, Amy, 2023. "Improving classical optimal age-replacement policies for degrading items," Reliability Engineering and System Safety, Elsevier, vol. 236(C).
    19. van Noortwijk, J.M., 2009. "A survey of the application of gamma processes in maintenance," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 2-21.
    20. Min-Tsai Lai, 2007. "Periodical Replacement Model for a Multi-Unit System Subject to Failure Rate Interaction," Quality & Quantity: International Journal of Methodology, Springer, vol. 41(3), pages 401-411, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:96:y:2011:i:5:p:581-589. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.