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Integrated multi-period cell formation and subcontracting production planning in dynamic cellular manufacturing systems

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  • Safaei, Nima
  • Tavakkoli-Moghaddam, Reza

Abstract

In this paper, an integrated mathematical model of the multi-period cell formation and production planning in a dynamic cellular manufacturing system (DCMS) is proposed with the aim of minimizing machine, inter/intra-cell movement, reconfiguration, partial subcontracting, and inventory carrying costs. This paper puts emphasis on the effect of the trade-off between production and outsourcing costs on the re-configuration of the cells in cellular manufacturing systems (CMSs) under a dynamic environment, in which the product mix is different from a period to another resulting in the operational dynamism in the cells. The proposed model is verified by a number of numerical examples and related sensitivity analysis.

Suggested Citation

  • Safaei, Nima & Tavakkoli-Moghaddam, Reza, 2009. "Integrated multi-period cell formation and subcontracting production planning in dynamic cellular manufacturing systems," International Journal of Production Economics, Elsevier, vol. 120(2), pages 301-314, August.
    • Handle: RePEc:eee:proeco:v:120:y:2009:i:2:p:301-314
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    2. Xue, Guisen & Felix Offodile, O. & Zhou, Hong & Troutt, Marvin D., 2011. "Integrated production planning with sequence-dependent family setup times," International Journal of Production Economics, Elsevier, vol. 131(2), pages 674-681, June.
    3. Suvankar Ghosh & O. Felix Offodile, 2016. "A real options model of phased migration to cellular manufacturing," International Journal of Production Research, Taylor & Francis Journals, vol. 54(3), pages 894-906, February.
    4. Stéphanie Bouchard & Georges Abdulnour & Sébastien Gamache, 2022. "Agility and Industry 4.0 Implementation Strategy in a Quebec Manufacturing SME," Sustainability, MDPI, vol. 14(13), pages 1-25, June.
    5. Lin, Shih-Wei & Ying, Kuo-Ching & Lu, Chung-Cheng & Gupta, Jatinder N.D., 2011. "Applying multi-start simulated annealing to schedule a flowline manufacturing cell with sequence dependent family setup times," International Journal of Production Economics, Elsevier, vol. 130(2), pages 246-254, April.
    6. Sun, Jing & Yamamoto, Hisashi & Matsui, Masayuki, 2020. "Horizontal integration management: An optimal switching model for parallel production system with multiple periods in smart supply chain environment," International Journal of Production Economics, Elsevier, vol. 221(C).
    7. Simon Li & Bahareh Eshragh & Akposeiyifa Joseph Ebufegha, 2023. "Simulation-Based Study of the Resilience of Flexible Manufacturing Layouts Subject to Uncertain Demands of Product Variants," Sustainability, MDPI, vol. 15(20), pages 1-20, October.
    8. Yu, Yang & Tang, Jiafu & Sun, Wei & Yin, Yong & Kaku, Ikou, 2013. "Reducing worker(s) by converting assembly line into a pure cell system," International Journal of Production Economics, Elsevier, vol. 145(2), pages 799-806.

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