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Numerical simulation of flue gas recirculation in a lime rotary kiln

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  • Zhang, Yu
  • Wang, Shuman

Abstract

In this paper, numerical simulations of the effects of the primary air and secondary air FGR (Flue Gas Recirculation) ratios in a lime rotary kiln on combustion characteristics, NOx generation, and limestone calcination degree were studied in detail. The results revealed that two distinct temperature peaks were observed along the z-axis of the kiln. Upon the addition of recirculated flue gas to the primary air, the entrainment effect was enhanced, resulting in a shorter flame length, a lower first peak temperature, and a higher second peak temperature. For the secondary air, the two peak temperatures both decreased due to the low inlet temperature. With an FGR ratio of 0.20, the primary air reduced NOx generation by 22.5%, while the secondary air reduced it by 80.5%. However, they also dropped the final limestone calcination degree. Especially secondary air FGR, it decreased the final calcination degree by 5.9%, much higher than 1.6% of the primary air. Hence, primary air FGR is a better option for balancing between NOx emissions and quicklime quality. However, in case of high NOx emissions, it is recommended to choose secondary air FGR and prolong the residence time of limestone in the preheater.

Suggested Citation

  • Zhang, Yu & Wang, Shuman, 2024. "Numerical simulation of flue gas recirculation in a lime rotary kiln," Energy, Elsevier, vol. 297(C).
    • Handle: RePEc:eee:energy:v:297:y:2024:i:c:s0360544224008703
    DOI: 10.1016/j.energy.2024.131098
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    References listed on IDEAS

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    1. Li, Yueh-Heng & Chen, Guan-Bang & Lin, Yi-Chieh & Chao, Yei-Chin, 2015. "Effects of flue gas recirculation on the premixed oxy-methane flames in atmospheric condition," Energy, Elsevier, vol. 89(C), pages 845-857.
    2. Granados, D.A. & Chejne, F. & Mejía, J.M., 2015. "Oxy-fuel combustion as an alternative for increasing lime production in rotary kilns," Applied Energy, Elsevier, vol. 158(C), pages 107-117.
    3. Granados, David A. & Chejne, Farid & Mejía, Juan M. & Gómez, Carlos A. & Berrío, Ariel & Jurado, William J., 2014. "Effect of flue gas recirculation during oxy-fuel combustion in a rotary cement kiln," Energy, Elsevier, vol. 64(C), pages 615-625.
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