IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v158y2015icp107-117.html
   My bibliography  Save this article

Oxy-fuel combustion as an alternative for increasing lime production in rotary kilns

Author

Listed:
  • Granados, D.A.
  • Chejne, F.
  • Mejía, J.M.

Abstract

The effect of Flue Gas Recirculation (FGR) on the decarbonation process during oxy-fuel combustion in a lime (and cement) rotary kiln is analyzed using an unsteady one-dimensional Eulerian–Lagrangian mathematical model. The model considers gas and limestone as continuous phases and the coal particles as the discrete phase. The model predicts limestone decarbonation, temperature and species distribution of gas and solid phases along the kiln. Simulation results of an air-combustion case are successfully validated with reported experimental data. This model is used to study and to compare the conventional air combustion process with oxy-fuel combustion with FGR ratios between 30% and 80% as controller parameter in this process. Changes in decarbonation process due to energy fluxes by convection and radiation with different FGRs were simulated and analyzed. Simulation results indicate a temperature increase of 20% in the gas and solid phases and a higher decarbonation rate of 40% in relation to the air-combustion case, for a given constant fuel consumption rate. However, for a given temperature, the increase of the CO2 partial pressure in the oxy-fuel case promotes a reduction of the decarbonation rate. Therefore, there is a compromise between FGR and decarbonation rate, which is analyzed in the present study. Simulation results of the decarbonation step in low FGR cases, compared to air-combustion case, shows that conversion takes place in shorter distances in the kiln, suggesting that the production rate can be increased for existing kilns in oxy-fuel kilns or, equivalently, shorter kilns can be designed for an equivalent production rate.

Suggested Citation

  • Granados, D.A. & Chejne, F. & Mejía, J.M., 2015. "Oxy-fuel combustion as an alternative for increasing lime production in rotary kilns," Applied Energy, Elsevier, vol. 158(C), pages 107-117.
    • Handle: RePEc:eee:appene:v:158:y:2015:i:c:p:107-117
    DOI: 10.1016/j.apenergy.2015.07.075
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261915009162
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2015.07.075?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Nozaki, Tomohiro & Takano, Shin-ichi & Kiga, Takashi & Omata, Kouji & Kimura, Naokazu, 1997. "Analysis of the flame formed during oxidation of pulverized coal by an O2 CO2 mixture," Energy, Elsevier, vol. 22(2), pages 199-205.
    2. Hu, Yukun & Yan, Jinyue, 2012. "Characterization of flue gas in oxy-coal combustion processes for CO2 capture," Applied Energy, Elsevier, vol. 90(1), pages 113-121.
    3. Álvarez, L. & Gharebaghi, M. & Jones, J.M. & Pourkashanian, M. & Williams, A. & Riaza, J. & Pevida, C. & Pis, J.J. & Rubiera, F., 2013. "CFD modeling of oxy-coal combustion: Prediction of burnout, volatile and NO precursors release," Applied Energy, Elsevier, vol. 104(C), pages 653-665.
    4. Park, Sung Ku & Kim, Tong Seop & Sohn, Jeong L. & Lee, Young Duk, 2011. "An integrated power generation system combining solid oxide fuel cell and oxy-fuel combustion for high performance and CO2 capture," Applied Energy, Elsevier, vol. 88(4), pages 1187-1196, April.
    5. Granados, David A. & Chejne, Farid & Mejía, Juan M. & Gómez, Carlos A. & Berrío, Ariel & Jurado, William J., 2014. "Effect of flue gas recirculation during oxy-fuel combustion in a rotary cement kiln," Energy, Elsevier, vol. 64(C), pages 615-625.
    6. Hu, Yukun & Li, Hailong & Yan, Jinyue, 2014. "Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion," Applied Energy, Elsevier, vol. 130(C), pages 543-551.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Mohammadpour, Mohammadreza & Ashjaee, Mehdi & Houshfar, Ehsan, 2022. "Thermal performance and heat transfer characteristics analyses of oxy-biogas combustion in a swirl stabilized boiler under various oxidizing environments," Energy, Elsevier, vol. 261(PA).
    2. Rey, J.R.C. & Pio, D.T. & Tarelho, L.A.C., 2021. "Biomass direct gasification for electricity generation and natural gas replacement in the lime kilns of the pulp and paper industry: A techno-economic analysis," Energy, Elsevier, vol. 237(C).
    3. Zhang, Yu & Wang, Shuman, 2024. "Numerical simulation of flue gas recirculation in a lime rotary kiln," Energy, Elsevier, vol. 297(C).
    4. Chauvy, Remi & Dubois, Lionel & Lybaert, Paul & Thomas, Diane & De Weireld, Guy, 2020. "Production of synthetic natural gas from industrial carbon dioxide," Applied Energy, Elsevier, vol. 260(C).
    5. Habib, Mohamed A. & Rashwan, Sherif S. & Nemitallah, Medhat A. & Abdelhafez, Ahmed, 2017. "Stability maps of non-premixed methane flames in different oxidizing environments of a gas turbine model combustor," Applied Energy, Elsevier, vol. 189(C), pages 177-186.
    6. Rashwan, Sherif S. & Ibrahim, Abdelmaged H. & Abou-Arab, Tharwat W. & Nemitallah, Medhat A. & Habib, Mohamed A., 2016. "Experimental investigation of partially premixed methane–air and methane–oxygen flames stabilized over a perforated-plate burner," Applied Energy, Elsevier, vol. 169(C), pages 126-137.
    7. Xu, Mingxin & Li, Shiyuan & Wu, Yinghai & Jia, Lufei & Lu, Qinggang, 2017. "The characteristics of recycled NO reduction over char during oxy-fuel fluidized bed combustion," Applied Energy, Elsevier, vol. 190(C), pages 553-562.
    8. Nhuchhen, Daya R. & Sit, Song P. & Layzell, David B., 2022. "Decarbonization of cement production in a hydrogen economy," Applied Energy, Elsevier, vol. 317(C).
    9. Promdee, Kittiphop & Chanvidhwatanakit, Jirawat & Satitkune, Somruedee & Boonmee, Chakkrich & Kawichai, Thitipong & Jarernprasert, Sittipong & Vitidsant, Tharapong, 2017. "Characterization of carbon materials and differences from activated carbon particle (ACP) and coal briquettes product (CBP) derived from coconut shell via rotary kiln," Renewable and Sustainable Energy Reviews, Elsevier, vol. 75(C), pages 1175-1186.
    10. Simoni, Marco & Wilkes, Mathew D. & Brown, Solomon & Provis, John L. & Kinoshita, Hajime & Hanein, Theodore, 2022. "Decarbonising the lime industry: State-of-the-art," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Yin, Chungen & Yan, Jinyue, 2016. "Oxy-fuel combustion of pulverized fuels: Combustion fundamentals and modeling," Applied Energy, Elsevier, vol. 162(C), pages 742-762.
    2. Mao, Zhihui & Zhang, Liqi & Zhu, Xinyang & Pan, Cong & Yi, Baojun & Zheng, Chuguang, 2016. "Modeling of an oxy-coal flame under a steam-rich atmosphere," Applied Energy, Elsevier, vol. 161(C), pages 112-123.
    3. Li, Shiyuan & Xu, Mingxin & Jia, Lufei & Tan, Li & Lu, Qinggang, 2016. "Influence of operating parameters on N2O emission in O2/CO2 combustion with high oxygen concentration in circulating fluidized bed," Applied Energy, Elsevier, vol. 173(C), pages 197-209.
    4. Mansir, Ibrahim B. & Ben-Mansour, Rached & Habib, Mohamed A., 2018. "Oxy-fuel combustion in a two-pass oxygen transport reactor for fire tube boiler application," Applied Energy, Elsevier, vol. 229(C), pages 828-840.
    5. Tang, YuTing & Ma, XiaoQian & Lai, ZhiYi & Chen, Yong, 2013. "Energy analysis and environmental impacts of a MSW oxy-fuel incineration power plant in China," Energy Policy, Elsevier, vol. 60(C), pages 132-141.
    6. Ramadan, Islam A. & Ibrahim, Abdelmaged H. & Abou-Arab, Tharwat W. & Rashwan, Sherif S. & Nemitallah, Medhat A. & Habib, Mohamed A., 2016. "Effects of oxidizer flexibility and bluff-body blockage ratio on flammability limits of diffusion flames," Applied Energy, Elsevier, vol. 178(C), pages 19-28.
    7. Xu, Mingxin & Li, Shiyuan & Wu, Yinghai & Jia, Lufei & Lu, Qinggang, 2017. "The characteristics of recycled NO reduction over char during oxy-fuel fluidized bed combustion," Applied Energy, Elsevier, vol. 190(C), pages 553-562.
    8. Raquel Pérez-Orozco & David Patiño & Jacobo Porteiro & José Luís Míguez, 2020. "Novel Test Bench for the Active Reduction of Biomass Particulate Matter Emissions," Sustainability, MDPI, vol. 12(1), pages 1-13, January.
    9. Wang, Chang’an & Zhang, Xiaoming & Liu, Yinhe & Che, Defu, 2012. "Pyrolysis and combustion characteristics of coals in oxyfuel combustion," Applied Energy, Elsevier, vol. 97(C), pages 264-273.
    10. Yang, Xin & Clements, Alastair & Szuhánszki, János & Huang, Xiaohong & Farias Moguel, Oscar & Li, Jia & Gibbins, Jon & Liu, Zhaohui & Zheng, Chuguang & Ingham, Derek & Ma, Lin & Nimmo, Bill & Pourkash, 2018. "Prediction of the radiative heat transfer in small and large scale oxy-coal furnaces," Applied Energy, Elsevier, vol. 211(C), pages 523-537.
    11. Hu, Yukun & Li, Hailong & Yan, Jinyue, 2014. "Numerical investigation of heat transfer characteristics in utility boilers of oxy-coal combustion," Applied Energy, Elsevier, vol. 130(C), pages 543-551.
    12. Chi, Chung-Cheng & Lin, Ta-Hui, 2013. "Oxy-oil combustion characteristics of an existing furnace," Applied Energy, Elsevier, vol. 102(C), pages 923-930.
    13. Guo, Junjun & Liu, Zhaohui & Hu, Fan & Li, Pengfei & Luo, Wei & Huang, Xiaohong, 2018. "A compatible configuration strategy for burner streams in a 200 MWe tangentially fired oxy-fuel combustion boiler," Applied Energy, Elsevier, vol. 220(C), pages 59-69.
    14. Wu, Hai-bo & Xu, Ming-xin & Li, Yan-bing & Wu, Jin-hua & Shen, Jian-chong & Liao, Haiyan, 2020. "Experimental research on the process of compression and purification of CO2 in oxy-fuel combustion," Applied Energy, Elsevier, vol. 259(C).
    15. Xu, Yishu & Liu, Xiaowei & Zhou, Zijian & Sheng, Lei & Wang, Chao & Xu, Minghou, 2014. "The role of steam in silica vaporization and ultrafine particulate matter formation during wet oxy-coal combustion," Applied Energy, Elsevier, vol. 133(C), pages 144-151.
    16. Prabu, V. & Jayanti, S., 2012. "Underground coal-air gasification based solid oxide fuel cell system," Applied Energy, Elsevier, vol. 94(C), pages 406-414.
    17. Gupta, Sapna & Adams, Joseph J. & Wilson, Jamie R. & Eddings, Eric G. & Mahapatra, Manoj K. & Singh, Prabhakar, 2016. "Performance and post-test characterization of an OTM system in an experimental coal gasifier," Applied Energy, Elsevier, vol. 165(C), pages 72-80.
    18. Zhang, Minkai & Guo, Yincheng, 2013. "Rate based modeling of absorption and regeneration for CO2 capture by aqueous ammonia solution," Applied Energy, Elsevier, vol. 111(C), pages 142-152.
    19. Serrano, José Ramón & Arnau, Francisco José & García-Cuevas, Luis Miguel & Gutiérrez, Fabio Alberto, 2022. "Thermo-economic analysis of an oxygen production plant powered by an innovative energy recovery system," Energy, Elsevier, vol. 255(C).
    20. Zhou, Jing & Zhu, Meng & Su, Sheng & Chen, Lei & Xu, Jun & Hu, Song & Wang, Yi & Jiang, Long & Zhong, Wenqi & Xiang, Jun, 2020. "Numerical analysis and modified thermodynamic calculation methods for the furnace in the 1000 MW supercritical CO2 coal-fired boiler," Energy, Elsevier, vol. 212(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:158:y:2015:i:c:p:107-117. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.