IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v142y2018icp896-910.html
   My bibliography  Save this article

Design and robust optimization of a novel industrial continuous heat treatment furnace

Author

Listed:
  • Jabari, Farkhondeh
  • Mohammadi-ivatloo, Behnam
  • Bannae Sharifian, Mohammad Bagher
  • Nojavan, Sayyad

Abstract

This paper designs and robustly schedules a novel AAHP (air to air heat pump) based ICHTF (industrial continuous heat treatment furnace) which is driven by a solar Stirling engine and a wind turbine. The proposed flame-making process equipped with two inside and outside air fans, an expansion valve, compressor, condenser, and an evaporator to supply the heating demand with the high-temperature more than 1000 K.The heating energy obtained from the AAHP is not produced during the combustion reactions but is transferred from the ambient air to the furnace chamber. Therefore, use of solar, wind and AAHP in an industrial furnace with no need to fossil fuels not only reduces the stack pollutant emissions and ozone-depleting substances, but also increases the economic savings in the consumptions of petroleum products and electricity, significantly. In this study, an energy-exergy based mathematical framework is comprehensively presented to model the proposed ICHTF in the presence of renewable energy sources such as air, solar, and wind. Moreover, an interval robust economic optimization strategy is introduced to minimize total energy procurement cost using the forecasted wind speed as inputs and taking into account the upper and lower limits of the wind power for modeling its uncertainties. In the robust model, the range of wind power is divided into several consecutive nested subintervals. The proposed ICHTF is simulated on a benchmark small-scale industrial sector which is located in a tropical region in order to minimize total electricity cost considering the operational constraints of Stirling cycle and AAHP considering the wind generation uncertainties. Simulation results reveal the feasibility and strength of the proposed ICHTF by solving a RNLP (robust nonlinear programming) problem using the CONOPT solver under GAMS (general algebraic mathematical system) environment.

Suggested Citation

  • Jabari, Farkhondeh & Mohammadi-ivatloo, Behnam & Bannae Sharifian, Mohammad Bagher & Nojavan, Sayyad, 2018. "Design and robust optimization of a novel industrial continuous heat treatment furnace," Energy, Elsevier, vol. 142(C), pages 896-910.
    • Handle: RePEc:eee:energy:v:142:y:2018:i:c:p:896-910
    DOI: 10.1016/j.energy.2017.10.096
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217318017
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.10.096?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Chong, K.K. & Lim, C.Y. & Hiew, C.W., 2011. "Cost-effective solar furnace system using fixed geometry Non-Imaging Focusing Heliostat and secondary parabolic concentrator," Renewable Energy, Elsevier, vol. 36(5), pages 1595-1602.
    2. Liu, Xiong & Chen, Lingen & Feng, Huijun & Qin, Xiaoyong & Sun, Fengrui, 2016. "Constructal design of a blast furnace iron-making process based on multi-objective optimization," Energy, Elsevier, vol. 109(C), pages 137-151.
    3. Abbaspour, M. & Satkin, M. & Mohammadi-Ivatloo, B. & Hoseinzadeh Lotfi, F. & Noorollahi, Y., 2013. "Optimal operation scheduling of wind power integrated with compressed air energy storage (CAES)," Renewable Energy, Elsevier, vol. 51(C), pages 53-59.
    4. Hasan, Mahmudul & Langrish, Timothy Alan Granville, 2016. "Time-valued net energy analysis of solar kilns for wood drying: A solar thermal application," Energy, Elsevier, vol. 96(C), pages 415-426.
    5. Liu, Xiong & Chen, Lingen & Qin, Xiaoyong & Sun, Fengrui, 2015. "Exergy loss minimization for a blast furnace with comparative analyses for energy flows and exergy flows," Energy, Elsevier, vol. 93(P1), pages 10-19.
    6. Wang, Hong & Wu, Jun-Jun & Zhu, Xun & Liao, Qiang & Zhao, Liang, 2016. "Energy–environment–economy evaluations of commercial scale systems for blast furnace slag treatment: Dry slag granulation vs. water quenching," Applied Energy, Elsevier, vol. 171(C), pages 314-324.
    7. Li, Yemao & Xia, Jianjun & Fang, Hao & Su, Yingbo & Jiang, Yi, 2016. "Case study on industrial surplus heat of steel plants for district heating in Northern China," Energy, Elsevier, vol. 102(C), pages 397-405.
    8. Djurović, D. & Nemoda, S. & Repić, B. & Dakić, D. & Adzić, M., 2015. "Influence of biomass furnace volume change on flue gases burn out process," Renewable Energy, Elsevier, vol. 76(C), pages 1-6.
    9. Granados, David A. & Chejne, Farid & Mejía, Juan M. & Gómez, Carlos A. & Berrío, Ariel & Jurado, William J., 2014. "Effect of flue gas recirculation during oxy-fuel combustion in a rotary cement kiln," Energy, Elsevier, vol. 64(C), pages 615-625.
    10. El-Behery, Samy M. & Hussien, A.A. & Kotb, H. & El-Shafie, Mostafa, 2017. "Performance evaluation of industrial glass furnace regenerator," Energy, Elsevier, vol. 119(C), pages 1119-1130.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Marcin Wołowicz & Piotr Kolasiński & Krzysztof Badyda, 2021. "Modern Small and Microcogeneration Systems—A Review," Energies, MDPI, vol. 14(3), pages 1-47, February.
    2. Haider, Md Alquma & Chaturvedi, Nitin Dutt, 2023. "A mathematical formulation for robust targeting in heat integrated water allocation network," Energy, Elsevier, vol. 264(C).
    3. Nouri, Alireza & Khodaei, Hossein & Darvishan, Ayda & Sharifian, Seyedmehdi & Ghadimi, Noradin, 2018. "Optimal performance of fuel cell-CHP-battery based micro-grid under real-time energy management: An epsilon constraint method and fuzzy satisfying approach," Energy, Elsevier, vol. 159(C), pages 121-133.
    4. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Duan, Wenjun & Yu, Qingbo & Wang, Zhimei & Liu, Junxiang & Qin, Qin, 2018. "Life cycle and economic assessment of multi-stage blast furnace slag waste heat recovery system," Energy, Elsevier, vol. 142(C), pages 486-495.
    2. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & Yuan, Yuxing & Du, Tao, 2022. "Optimization of energy efficiency, energy consumption and CO2 emission in typical iron and steel manufacturing process," Energy, Elsevier, vol. 257(C).
    3. Zhang, Wei & Zhang, Juhua & Xue, Zhengliang, 2017. "Exergy analyses of the oxygen blast furnace with top gas recycling process," Energy, Elsevier, vol. 121(C), pages 135-146.
    4. Liu, Changxin & Xie, Zhihui & Sun, Fengrui & Chen, Lingen, 2017. "Exergy analysis and optimization of coking process," Energy, Elsevier, vol. 139(C), pages 694-705.
    5. Yuan, Yuxing & Na, Hongming & Du, Tao & Qiu, Ziyang & Sun, Jingchao & Yan, Tianyi & Che, Zichang, 2023. "Multi-objective optimization and analysis of material and energy flows in a typical steel plant," Energy, Elsevier, vol. 263(PD).
    6. Bossink, Bart A.G., 2017. "Demonstrating sustainable energy: A review based model of sustainable energy demonstration projects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 77(C), pages 1349-1362.
    7. Zhang, Huining & Zhou, Peiling & Yuan, Fei, 2021. "Effects of ladle lid or online preheating on heat preservation of ladle linings and temperature drop of molten steel," Energy, Elsevier, vol. 214(C).
    8. Zhiwen Zhou & Yiming Lai & Qin Peng & Jun Li, 2021. "Comparative Life Cycle Assessment of Merging Recycling Methods for Spent Lithium Ion Batteries," Energies, MDPI, vol. 14(19), pages 1-18, October.
    9. Sun, Shitong & Kazemi-Razi, S. Mahdi & Kaigutha, Lisa G. & Marzband, Mousa & Nafisi, Hamed & Al-Sumaiti, Ameena Saad, 2022. "Day-ahead offering strategy in the market for concentrating solar power considering thermoelectric decoupling by a compressed air energy storage," Applied Energy, Elsevier, vol. 305(C).
    10. Christoph Wenge & Robert Pietracho & Stephan Balischewski & Bartlomiej Arendarski & Pio Lombardi & Przemyslaw Komarnicki & Leszek Kasprzyk, 2020. "Multi Usage Applications of Li-Ion Battery Storage in a Large Photovoltaic Plant: A Practical Experience," Energies, MDPI, vol. 13(18), pages 1-18, September.
    11. Bertrand, Alexandre & Mian, Alberto & Kantor, Ivan & Aggoune, Riad & Maréchal, François, 2019. "Regional waste heat valorisation: A mixed integer linear programming method for energy service companies," Energy, Elsevier, vol. 167(C), pages 454-468.
    12. Yongxia Ding & Wei Qu & Shuwen Niu & Man Liang & Wenli Qiang & Zhenguo Hong, 2016. "Factors Influencing the Spatial Difference in Household Energy Consumption in China," Sustainability, MDPI, vol. 8(12), pages 1-20, December.
    13. Dubey, Hari Mohan & Pandit, Manjaree & Panigrahi, B.K., 2015. "Hybrid flower pollination algorithm with time-varying fuzzy selection mechanism for wind integrated multi-objective dynamic economic dispatch," Renewable Energy, Elsevier, vol. 83(C), pages 188-202.
    14. Wheatcroft, Edward & Wynn, Henry P. & Lygnerud, Kristina & Bonvicini, Giorgio & Bonvicini, Giorgio & Lenote, Daniela, 2020. "The role of low temperature waste heat recovery in achieving 2050 goals: a policy positioning paper," LSE Research Online Documents on Economics 104136, London School of Economics and Political Science, LSE Library.
    15. Mohammadi, Mohammad & Noorollahi, Younes & Mohammadi-ivatloo, Behnam & Yousefi, Hossein, 2017. "Energy hub: From a model to a concept – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 80(C), pages 1512-1527.
    16. Zhang, Yuan & Yang, Ke & Hong, Hui & Zhong, Xiaohui & Xu, Jianzhong, 2016. "Thermodynamic analysis of a novel energy storage system with carbon dioxide as working fluid," Renewable Energy, Elsevier, vol. 99(C), pages 682-697.
    17. Yang, Xiaolin & Kong, Ying & Zhou, Yu & Liu, Dawei & Xia, Jianjun, 2024. "Case study on combined heat and water system for district heating in Beijing through recovery of industrial waste heat in Tangshan," Energy, Elsevier, vol. 300(C).
    18. Sun, Wenqiang & Wang, Zihao & Wang, Qiang, 2020. "Hybrid event-, mechanism- and data-driven prediction of blast furnace gas generation," Energy, Elsevier, vol. 199(C).
    19. Danieli, Piero & Rech, Sergio & Lazzaretto, Andrea, 2019. "Supercritical CO2 and air Brayton-Joule versus ORC systems for heat recovery from glass furnaces: Performance and economic evaluation," Energy, Elsevier, vol. 168(C), pages 295-309.
    20. Bushra, Nayab & Hartmann, Timo, 2019. "A review of state-of-the-art reflective two-stage solar concentrators: Technology categorization and research trends," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:142:y:2018:i:c:p:896-910. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.