IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v285y2023ics0360544223020030.html
   My bibliography  Save this article

Process simulation and multi-aspect analysis of methanol production through blast furnace gas and landfill gas

Author

Listed:
  • Qiu, Fei
  • Sun, Zhen
  • Li, Huiping
  • Qian, Qian

Abstract

This paper presents a novel process for methanol production from blast furnace gas (BFG) and landfill gas (LFG). The process is evaluated using the energy, exergy, economic, and environmental (4E) analyses. The process consists of a power plant fueled by LFG, carbon dioxide (CO2) chemisorption using 30% (wt.) solution of monoethanolamine, methanol synthesis and separation, and power and steam plants. Thermodynamic analysis shows that the total energy and exergy efficiencies for the proposed process are 59% and 63.2%, respectively. The carbon efficiency for this method is 42%. Environmental analysis shows that the total CO2 emission is 2614.85 kg/h. Based on the simulation results, this process produces 18,200 kg/h methanol, which results in a CO2 emission intensity of 0.144 kg CO2/kg MeOH. Economic evaluation determines that the proposed scheme has a capital cost of $100, 315, 128.9 with a payback period of 1.94 years. In addition, methanol production's annual profit is $4,798,088.309, and the minimum selling price of the produced methanol is $0.388/kg. The proposed process is a promising alternative for methanol production from BFG and LFG. It has high energy and exergy efficiencies, low CO2 emission intensity, and a short payback period. The economic analysis shows that the process is profitable.

Suggested Citation

  • Qiu, Fei & Sun, Zhen & Li, Huiping & Qian, Qian, 2023. "Process simulation and multi-aspect analysis of methanol production through blast furnace gas and landfill gas," Energy, Elsevier, vol. 285(C).
    • Handle: RePEc:eee:energy:v:285:y:2023:i:c:s0360544223020030
    DOI: 10.1016/j.energy.2023.128609
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544223020030
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2023.128609?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Yang, Yu & Liu, Jing & Shen, Weifeng & Li, Jie & Chien, I-Lung, 2018. "High-efficiency utilization of CO2 in the methanol production by a novel parallel-series system combining steam and dry methane reforming," Energy, Elsevier, vol. 158(C), pages 820-829.
    2. Barckholtz, Timothy A. & Taylor, Kevin M. & Narayanan, Sundar & Jolly, Stephen & Ghezel-Ayagh, Hossein, 2022. "Molten carbonate fuel cells for simultaneous CO2 capture, power generation, and H2 generation," Applied Energy, Elsevier, vol. 313(C).
    3. Ferrara, G. & Lanzini, A. & Leone, P. & Ho, M.T. & Wiley, D.E., 2017. "Exergetic and exergoeconomic analysis of post-combustion CO2 capture using MEA-solvent chemical absorption," Energy, Elsevier, vol. 130(C), pages 113-128.
    4. Chen, Jianjun & Yang, Siyu & Qian, Yu, 2019. "A novel path for carbon-rich resource utilization with lower emission and higher efficiency: An integrated process of coal gasification and coking to methanol production," Energy, Elsevier, vol. 177(C), pages 304-318.
    5. Blumberg, Timo & Morosuk, Tatiana & Tsatsaronis, George, 2017. "Exergy-based evaluation of methanol production from natural gas with CO2 utilization," Energy, Elsevier, vol. 141(C), pages 2528-2539.
    6. Bampaou, M. & Haag, S. & Kyriakides, A.-S. & Panopoulos, K.D. & Seferlis, P., 2023. "Optimizing methanol synthesis combining steelworks off-gases and renewable hydrogen," Renewable and Sustainable Energy Reviews, Elsevier, vol. 171(C).
    7. Asgari, Armin & Jannatkhah, Javad & Yari, Mortaza & Najafi, Bahman, 2023. "Multi-aspect assessment and multi-objective optimization of sustainable power, heating, and cooling tri-generation system driven by experimentally-produced biodiesels," Energy, Elsevier, vol. 263(PC).
    8. Kim, Dongin & Han, Jeehoon, 2020. "Techno-economic and climate impact analysis of carbon utilization process for methanol production from blast furnace gas over Cu/ZnO/Al2O3 catalyst," Energy, Elsevier, vol. 198(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Kotowicz, Janusz & Węcel, Daniel & Brzęczek, Mateusz, 2021. "Analysis of the work of a “renewable” methanol production installation based ON H2 from electrolysis and CO2 from power plants," Energy, Elsevier, vol. 221(C).
    2. Kim, Dongin & Han, Jeehoon, 2020. "Techno-economic and climate impact analysis of carbon utilization process for methanol production from blast furnace gas over Cu/ZnO/Al2O3 catalyst," Energy, Elsevier, vol. 198(C).
    3. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).
    4. Gu, Hongfei & Liu, Jianzi & Zhou, Xingchen & Wu, Qiwei & Liu, Yaodong & Yu, Shuaixian & Qiu, Wenying & Xu, Jianguo, 2023. "Modelling of a novel electricity and methanol co-generation using heat recovery and CO2 capture: Comprehensive thermodynamic, economic, and environmental analyses," Energy, Elsevier, vol. 278(C).
    5. Shamsi, Mohammad & Naeiji, Esfandiyar & Rooeentan, Saeed & Shahandashty, Behnam Fayyaz & Namegoshayfard, Parham & Bonyadi, Mohammad, 2023. "Proposal and investigation of CO2 capture from fired heater flue gases to increase methanol production: A case study," Energy, Elsevier, vol. 274(C).
    6. Kim, Dongin & Han, Jeehoon, 2020. "Comprehensive analysis of two catalytic processes to produce formic acid from carbon dioxide," Applied Energy, Elsevier, vol. 264(C).
    7. Muhammad Asif & Muhammad Suleman & Ihtishamul Haq & Syed Asad Jamal, 2018. "Post‐combustion CO2 capture with chemical absorption and hybrid system: current status and challenges," Greenhouse Gases: Science and Technology, Blackwell Publishing, vol. 8(6), pages 998-1031, December.
    8. David D. J. Antia, 2023. "Conversion of Waste Synthesis Gas to Desalination Catalyst at Ambient Temperatures," Waste, MDPI, vol. 1(2), pages 1-29, May.
    9. Li, Long & Liu, Weizao & Qin, Zhifeng & Zhang, Guoquan & Yue, Hairong & Liang, Bin & Tang, Shengwei & Luo, Dongmei, 2021. "Research on integrated CO2 absorption-mineralization and regeneration of absorbent process," Energy, Elsevier, vol. 222(C).
    10. Siddig S. Khalafalla & Umer Zahid & Abdul Gani Abdul Jameel & Usama Ahmed & Feraih S. Alenazey & Chul-Jin Lee, 2020. "Conceptual Design Development of Coal-to-Methanol Process with Carbon Capture and Utilization," Energies, MDPI, vol. 13(23), pages 1-21, December.
    11. Hou, Rui & Zhang, Nachuan & Yang, Chengsheng & Zhao, Jing & Li, Peng & Sun, Bo, 2023. "A novel structure of natural gas, electricity, and methanol production using a combined reforming cycle: Integration of biogas upgrading, liquefied natural gas re-gasification, power plant, and methan," Energy, Elsevier, vol. 270(C).
    12. Shah, Vedant & Cheng, Zhuo & Baser, Deven S. & Fan, Jonathan A. & Fan, Liang-Shih, 2021. "Highly Selective Production of Syngas from Chemical Looping Reforming of Methane with CO2 Utilization on MgO-supported Calcium Ferrite Redox Materials," Applied Energy, Elsevier, vol. 282(PA).
    13. Do, Thai Ngan & Hur, Young Gul & Chung, Hegwon & Kim, Jiyong, 2023. "Potentials and benefit assessment of green fuels from residue gas via gas-to-liquid," Renewable and Sustainable Energy Reviews, Elsevier, vol. 182(C).
    14. Kim, Seonggon & Ko, Yunmo & Lee, Geun Jeong & Lee, Jae Won & Xu, Ronghuan & Ahn, Hyungseop & Kang, Yong Tae, 2023. "Sustainable energy harvesting from post-combustion CO2 capture using amine-functionalized solvents," Energy, Elsevier, vol. 267(C).
    15. Cavalcanti, Eduardo J.C. & Lima, Matheus S.R. & de Souza, Gabriel F., 2020. "Comparison of carbon capture system and concentrated solar power in natural gas combined cycle: Exergetic and exergoenvironmental analyses," Renewable Energy, Elsevier, vol. 156(C), pages 1336-1347.
    16. Michael Bampaou & Kyriakos Panopoulos & Panos Seferlis & Amaia Sasiain & Stephane Haag & Philipp Wolf-Zoellner & Markus Lehner & Leokadia Rog & Przemyslaw Rompalski & Sebastian Kolb & Nina Kieberger &, 2022. "Economic Evaluation of Renewable Hydrogen Integration into Steelworks for the Production of Methanol and Methane," Energies, MDPI, vol. 15(13), pages 1-26, June.
    17. Wang, Cong & Feng, Yu & Liu, Zekuan & Wang, Yilin & Fang, Jiwei & Qin, Jiang & Shao, Jiahui & Huang, Hongyan, 2022. "Assessment of thermodynamic performance and CO2 emission reduction for a supersonic precooled turbine engine cycle fueled with a new green fuel of ammonia," Energy, Elsevier, vol. 261(PA).
    18. Al-Hamed, Khaled H.M. & Dincer, Ibrahim, 2022. "Exergoeconomic analysis and optimization of a solar energy-based integrated system with oxy-combustion for combined power cycle and carbon capturing," Energy, Elsevier, vol. 250(C).
    19. Zheng, Nan & Zhang, Hanfei & Duan, Liqiang & Wang, Qiushi & Bischi, Aldo & Desideri, Umberto, 2023. "Techno-economic analysis of a novel solar-driven PEMEC-SOFC-based multi-generation system coupled parabolic trough photovoltaic thermal collector and thermal energy storage," Applied Energy, Elsevier, vol. 331(C).
    20. Yih-Hang Chen & David Shan-Hill Wong & Ya-Chien Chen & Chao-Min Chang & Hsuan Chang, 2019. "Design and Performance Comparison of Methanol Production Processes with Carbon Dioxide Utilization," Energies, MDPI, vol. 12(22), pages 1-18, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:285:y:2023:i:c:s0360544223020030. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.