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Extending battery lifetime for electric wheel loaders with electric-hydraulic hybrid powertrain

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  • Zhang, Haoxiang
  • Wang, Feng
  • Xu, Bing
  • Fiebig, Wieslaw

Abstract

Electrification is the future trend for construction machinery due to its advantage of zero-carbon emission. The battery of electric construction machinery has an inevitable degradation phenomenon, which will increase the maintenance cost. In this paper a parallel electric-hydraulic hybrid powertrain is proposed to extend battery lifetime of an electric wheel loader by utilizing a hydraulic powertrain to provide and capture power during launch and braking. Different operation modes are analyzed and a rule-based energy management strategy is developed to determine the holding and switching conditions of each mode. Powertrains and battery aging models are introduced in detail and dynamic simulation is developed in Simulink. Results show that the parallel electric-hydraulic hybrid powertrain with the proposed strategy can reduce the battery full equivalent cycles, thereby achieving a 15.64% improvement in the battery lifetime compared with the pure electric powertrain. Moreover, influences of the strategy parameters on extending the battery lifetime are further discussed, which gives a parametric design guideline to the energy management strategy.

Suggested Citation

  • Zhang, Haoxiang & Wang, Feng & Xu, Bing & Fiebig, Wieslaw, 2022. "Extending battery lifetime for electric wheel loaders with electric-hydraulic hybrid powertrain," Energy, Elsevier, vol. 261(PB).
    • Handle: RePEc:eee:energy:v:261:y:2022:i:pb:s0360544222020801
    DOI: 10.1016/j.energy.2022.125190
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    References listed on IDEAS

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    Cited by:

    1. Jichao Liu & Yanyan Liang & Zheng Chen & Wenpeng Chen, 2023. "Energy Management Strategies for Hybrid Loaders: Classification, Comparison and Prospect," Energies, MDPI, vol. 16(7), pages 1-23, March.
    2. Shabani, Masoume & Wallin, Fredrik & Dahlquist, Erik & Yan, Jinyue, 2023. "The impact of battery operating management strategies on life cycle cost assessment in real power market for a grid-connected residential battery application," Energy, Elsevier, vol. 270(C).
    3. Wang, Feng & Wu, Jiaming & Lin, Zichang & Zhang, Haoxiang & Xu, Bing, 2023. "A power-sharing electro-hydraulic actuator system to downsize electric motors for electric mobile machines," Energy, Elsevier, vol. 284(C).
    4. Zhang, Haoxiang & Wang, Feng & Lin, Zichang & Xu, Bing, 2023. "Optimization of speed trajectory for electric wheel loaders: Battery lifetime extension," Applied Energy, Elsevier, vol. 351(C).

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