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Increasing energy efficiency of milk product batch sterilisation

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  • Philipp, Matthias
  • Schumm, Gregor
  • Heck, Patrick
  • Schlosser, Florian
  • Peesel, Ron-Hendrik
  • Walmsley, Timothy G.
  • Atkins, Martin J.

Abstract

The food industry is a large energy consumer and most heat demands in food processing are low-temperature. The aim of this study is to develop and simulate innovative retrofits or redesigns that unlock the heat recovery potential of industrial batch sterilisation processes. The case study focuses on the whey cream process, although the method and results apply to similar batch sterilisation processes. The initial situation is compared to energy efficient designs based on “Energy Storage” and “Rescheduling”. Using a thermodynamic model, including the control system, the dynamic behaviour is simulated. The results show a high energy saving potential of up to 83%, faster processing with up to 60% timesaving, and favourable economics for the proposed novel designs.

Suggested Citation

  • Philipp, Matthias & Schumm, Gregor & Heck, Patrick & Schlosser, Florian & Peesel, Ron-Hendrik & Walmsley, Timothy G. & Atkins, Martin J., 2018. "Increasing energy efficiency of milk product batch sterilisation," Energy, Elsevier, vol. 164(C), pages 995-1010.
    • Handle: RePEc:eee:energy:v:164:y:2018:i:c:p:995-1010
    DOI: 10.1016/j.energy.2018.09.002
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    References listed on IDEAS

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    1. Philipp, Matthias & Schumm, Gregor & Peesel, Ron-Hendrik & Walmsley, Timothy G. & Atkins, Martin J. & Schlosser, Florian & Hesselbach, Jens, 2018. "Optimal energy supply structures for industrial food processing sites in different countries considering energy transitions," Energy, Elsevier, vol. 146(C), pages 112-123.
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    4. Walmsley, Timothy G. & Atkins, Martin J. & Walmsley, Michael R.W. & Philipp, Matthias & Peesel, Ron-Hendrik, 2018. "Process and utility systems integration and optimisation for ultra-low energy milk powder production," Energy, Elsevier, vol. 146(C), pages 67-81.
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    7. Liew, Peng Yen & Walmsley, Timothy Gordon & Wan Alwi, Sharifah Rafidah & Abdul Manan, Zainuddin & Klemeš, Jiří Jaromír & Varbanov, Petar Sabev, 2016. "Integrating district cooling systems in Locally Integrated Energy Sectors through Total Site Heat Integration," Applied Energy, Elsevier, vol. 184(C), pages 1350-1363.
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    9. Waheed, M.A. & Jekayinfa, S.O. & Ojediran, J.O. & Imeokparia, O.E., 2008. "Energetic analysis of fruit juice processing operations in Nigeria," Energy, Elsevier, vol. 33(1), pages 35-45.
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    Cited by:

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    2. Yang, Huayu & Zhang, Yuhao & Gao, Wenhua & Yan, Bowen & Zhao, Jianxin & Zhang, Hao & Chen, Wei & Fan, Daming, 2021. "Steam replacement strategy using microwave resonance: A future system for continuous-flow heating applications," Applied Energy, Elsevier, vol. 283(C).
    3. Schlosser, F. & Jesper, M. & Vogelsang, J. & Walmsley, T.G. & Arpagaus, C. & Hesselbach, J., 2020. "Large-scale heat pumps: Applications, performance, economic feasibility and industrial integration," Renewable and Sustainable Energy Reviews, Elsevier, vol. 133(C).
    4. Sinha, Rakesh Kumar & Chaturvedi, Nitin Dutt, 2019. "A review on carbon emission reduction in industries and planning emission limits," Renewable and Sustainable Energy Reviews, Elsevier, vol. 114(C), pages 1-1.

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