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Assessment of the energy recovery potential of oil sludge through gasification aiming electricity generation

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  • Castillo Santiago, York
  • Martínez González, Aldemar
  • Venturini, Osvaldo José
  • Yepes Maya, Diego Mauricio

Abstract

Thermochemical conversion of oil sludge (OS) residues from crude oil refinery was studied as an alternative for treatment and energy recovery before OS final disposal. A simulation model for OS gasification was developed and validated by using AspenPlus™ V 11.0. Three scenarios by considering different gasifying agents were evaluated, aiming the assessment of different gasification parameters and performance indexes such as gasification temperature, cold-gas efficiency, syngas yield, and LHV. To evaluate the potential use of syngas to generate electricity, three different prime movers such as steam Rankine cycle, gas microturbine, and gas-Internal Combustion Engine (ICE) were modeled. A hydrogen-rich syngas from OS gasification with air/steam mixture was reached (38.2 vol%) at ER 0.20. Syngas LHV and syngas yield ranged between 8.6 and 3.0 MJ/Nm3 and 0.6–1.3 Nm3/kg OS, when ER was increased from 0.25 to 0.45, respectively. The highest energy recovery potential (electricity generation) was obtained when using syngas to power a gas-ICE, with a generation index of about 0.47 kWh/kg-OS at ER ratio of 0.25. Therefore, OS thermochemical conversion into syngas and its subsequent use to generate electricity could be a technological alternative to oily residues management inside an oil refinery that could efficiently transform a dangerous residue into electricity.

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  • Castillo Santiago, York & Martínez González, Aldemar & Venturini, Osvaldo José & Yepes Maya, Diego Mauricio, 2021. "Assessment of the energy recovery potential of oil sludge through gasification aiming electricity generation," Energy, Elsevier, vol. 215(PB).
    • Handle: RePEc:eee:energy:v:215:y:2021:i:pb:s0360544220323173
    DOI: 10.1016/j.energy.2020.119210
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    5. Carotenuto, Alberto & Di Fraia, Simona & Massarotti, Nicola & Sobek, Szymon & Uddin, M. Rakib & Vanoli, Laura & Werle, Sebastian, 2023. "Predictive modeling for energy recovery from sewage sludge gasification," Energy, Elsevier, vol. 263(PB).
    6. Zhang, Wenqi & Chen, Jianbiao & Fang, Hua & Zhang, Guoxu & Zhu, Zhibing & Xu, Wenhao & Mu, Lin & Zhu, Yuezhao, 2022. "Simulation on co-gasification of bituminous coal and industrial sludge in a downdraft fixed bed gasifier coupling with sensible heat recovery, and potential application in sludge-to-energy," Energy, Elsevier, vol. 243(C).
    7. Chen, Xiaoling & Zhang, Yongxing & Xu, Baoshen & Li, Yifan, 2022. "A simple model for estimation of higher heating value of oily sludge," Energy, Elsevier, vol. 239(PA).

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