IDEAS home Printed from https://ideas.repec.org/a/eee/appene/v332y2023ics0306261922017512.html
   My bibliography  Save this article

Mechanism of inhomogeneous deformation and equal-stiffness design of large-format prismatic lithium-ion batteries

Author

Listed:
  • Chen, Haosen
  • Fan, Jinbao
  • Zhang, Mingliang
  • Feng, Xiaolong
  • Zhong, Ximing
  • He, Jianchao
  • Ai, Shigang

Abstract

Inhomogeneous deformation is one of the most critical reasons for performance degradation in lithium-ion battery cells integrated into a complete battery system. However, the mechanism of inhomogeneous deformation at the cell-level remains poorly understood owing to the limited experimental and simulation studies on the subject. In this study, an in-situ measurement platform and a three-dimensional intercalation-induced expansion model are proposed for the heterogeneity analysis of a 100-Ah prismatic battery. The platform can precisely acquire the surface topography and multi-points strain distribution in three directions. Furthermore, the expansion model can accurately predict the electrochemical and mechanical responses of the battery by introducing an equivalent coefficient of intercalation-induced expansion. We obtained three typical characteristics of non-uniform deformation, which can be attributed to a warped shell with variable stiffness. Accordingly, a lattice composite sandwich spacer based on equal-stiffness theory is presented, with the maximum deformation and displacement variance reduced by 40.3% and 63.7%, respectively. Our proposed approach is beneficial for mitigating the inhomogeneous deformation and also conducive to a more uniform temperature field, as it allows refrigerant flow through the voids of spacers.

Suggested Citation

  • Chen, Haosen & Fan, Jinbao & Zhang, Mingliang & Feng, Xiaolong & Zhong, Ximing & He, Jianchao & Ai, Shigang, 2023. "Mechanism of inhomogeneous deformation and equal-stiffness design of large-format prismatic lithium-ion batteries," Applied Energy, Elsevier, vol. 332(C).
    • Handle: RePEc:eee:appene:v:332:y:2023:i:c:s0306261922017512
    DOI: 10.1016/j.apenergy.2022.120494
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0306261922017512
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.apenergy.2022.120494?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Xiong, Ruoyu & Zhang, Tengfang & Huang, Tianlun & Li, Maoyuan & Zhang, Yun & Zhou, Huamin, 2020. "Improvement of electrochemical homogeneity for lithium-ion batteries enabled by a conjoined-electrode structure," Applied Energy, Elsevier, vol. 270(C).
    2. Miriam A. Figueroa-Santos & Jason B. Siegel & Anna G. Stefanopoulou, 2020. "Leveraging Cell Expansion Sensing in State of Charge Estimation: Practical Considerations," Energies, MDPI, vol. 13(10), pages 1-24, May.
    3. Zhu, Juner & Zhang, Xiaowei & Luo, Hailing & Sahraei, Elham, 2018. "Investigation of the deformation mechanisms of lithium-ion battery components using in-situ micro tests," Applied Energy, Elsevier, vol. 224(C), pages 251-266.
    4. Zheng, Yuejiu & Ouyang, Minggao & Lu, Languang & Li, Jianqiu & Han, Xuebing & Xu, Liangfei & Ma, Hongbin & Dollmeyer, Thomas A. & Freyermuth, Vincent, 2013. "Cell state-of-charge inconsistency estimation for LiFePO4 battery pack in hybrid electric vehicles using mean-difference model," Applied Energy, Elsevier, vol. 111(C), pages 571-580.
    5. Zachary P. Cano & Dustin Banham & Siyu Ye & Andreas Hintennach & Jun Lu & Michael Fowler & Zhongwei Chen, 2018. "Batteries and fuel cells for emerging electric vehicle markets," Nature Energy, Nature, vol. 3(4), pages 279-289, April.
    6. Wang, Limei & Cheng, Yong & Zhao, Xiuliang, 2015. "Influence of connecting plate resistance upon LiFePO4 battery performance," Applied Energy, Elsevier, vol. 147(C), pages 353-360.
    7. M. Armand & J.-M. Tarascon, 2008. "Building better batteries," Nature, Nature, vol. 451(7179), pages 652-657, February.
    8. Waag, Wladislaw & Käbitz, Stefan & Sauer, Dirk Uwe, 2013. "Experimental investigation of the lithium-ion battery impedance characteristic at various conditions and aging states and its influence on the application," Applied Energy, Elsevier, vol. 102(C), pages 885-897.
    9. Luo, Xing & Wang, Jihong & Dooner, Mark & Clarke, Jonathan, 2015. "Overview of current development in electrical energy storage technologies and the application potential in power system operation," Applied Energy, Elsevier, vol. 137(C), pages 511-536.
    10. Liu, Xinhua & Ai, Weilong & Naylor Marlow, Max & Patel, Yatish & Wu, Billy, 2019. "The effect of cell-to-cell variations and thermal gradients on the performance and degradation of lithium-ion battery packs," Applied Energy, Elsevier, vol. 248(C), pages 489-499.
    11. Oh, Ki-Yong & Epureanu, Bogdan I., 2016. "Characterization and modeling of the thermal mechanics of lithium-ion battery cells," Applied Energy, Elsevier, vol. 178(C), pages 633-646.
    12. Wang, Shunli & Shang, Liping & Li, Zhanfeng & Deng, Hu & Li, Jianchao, 2016. "Online dynamic equalization adjustment of high-power lithium-ion battery packs based on the state of balance estimation," Applied Energy, Elsevier, vol. 166(C), pages 44-58.
    13. Hosseinzadeh, Elham & Arias, Sebastian & Krishna, Muthu & Worwood, Daniel & Barai, Anup & Widanalage, Dhammika & Marco, James, 2021. "Quantifying cell-to-cell variations of a parallel battery module for different pack configurations," Applied Energy, Elsevier, vol. 282(PA).
    14. Lv, Jie & Lin, Shili & Song, Wenji & Chen, Mingbiao & Feng, Ziping & Li, Yongliang & Ding, Yulong, 2019. "Performance of LiFePO4 batteries in parallel based on connection topology," Applied Energy, Elsevier, vol. 252(C), pages 1-1.
    15. Lisa K. Willenberg & Philipp Dechent & Georg Fuchs & Dirk Uwe Sauer & Egbert Figgemeier, 2020. "High-Precision Monitoring of Volume Change of Commercial Lithium-Ion Batteries by Using Strain Gauges," Sustainability, MDPI, vol. 12(2), pages 1-15, January.
    16. Zhang, Caiping & Jiang, Yan & Jiang, Jiuchun & Cheng, Gong & Diao, Weiping & Zhang, Weige, 2017. "Study on battery pack consistency evolutions and equilibrium diagnosis for serial- connected lithium-ion batteries," Applied Energy, Elsevier, vol. 207(C), pages 510-519.
    17. Su, Laisuo & Choi, Paul & Nakamura, Nathan & Charalambous, Harry & Litster, Shawn & Ilavsky, Jan & Reeja-Jayan, B., 2021. "Multiscale operando X-ray investigations provide insights into electro-chemo-mechanical behavior of lithium intercalation cathodes," Applied Energy, Elsevier, vol. 299(C).
    18. Li, Xiaoyu & Zhang, Zuguang & Wang, Wenhui & Tian, Yong & Li, Dong & Tian, Jindong, 2020. "Multiphysical field measurement and fusion for battery electric-thermal-contour performance analysis," Applied Energy, Elsevier, vol. 262(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Li, Changlong & Cui, Naxin & Chang, Long & Cui, Zhongrui & Yuan, Haitao & Zhang, Chenghui, 2022. "Effect of parallel connection topology on air-cooled lithium-ion battery module: Inconsistency analysis and comprehensive evaluation," Applied Energy, Elsevier, vol. 313(C).
    2. Wang, Shumao & Bao, Wenkang & Sun, Yuedong & Li, Xiangjun & Dai, Feng & Hua, Jianfeng & Zheng, Yuejiu, 2024. "Current sensorless diagnosis of the cell internal resistance consistency in a parallel module using relaxation voltage," Energy, Elsevier, vol. 301(C).
    3. Liu, Xinhua & Ai, Weilong & Naylor Marlow, Max & Patel, Yatish & Wu, Billy, 2019. "The effect of cell-to-cell variations and thermal gradients on the performance and degradation of lithium-ion battery packs," Applied Energy, Elsevier, vol. 248(C), pages 489-499.
    4. Hu, Lin & Hu, Xiaosong & Che, Yunhong & Feng, Fei & Lin, Xianke & Zhang, Zhiyong, 2020. "Reliable state of charge estimation of battery packs using fuzzy adaptive federated filtering," Applied Energy, Elsevier, vol. 262(C).
    5. He, Xitian & Sun, Bingxiang & Zhang, Weige & Su, Xiaojia & Ma, Shichang & Li, Hao & Ruan, Haijun, 2023. "Inconsistency modeling of lithium-ion battery pack based on variational auto-encoder considering multi-parameter correlation," Energy, Elsevier, vol. 277(C).
    6. Thanh-Tung Nguyen & Abdul Basit Khan & Younghwi Ko & Woojin Choi, 2020. "An Accurate State of Charge Estimation Method for Lithium Iron Phosphate Battery Using a Combination of an Unscented Kalman Filter and a Particle Filter," Energies, MDPI, vol. 13(17), pages 1-15, September.
    7. Xinwei Cong & Caiping Zhang & Jiuchun Jiang & Weige Zhang & Yan Jiang & Linjing Zhang, 2021. "A Comprehensive Signal-Based Fault Diagnosis Method for Lithium-Ion Batteries in Electric Vehicles," Energies, MDPI, vol. 14(5), pages 1-21, February.
    8. Qiaohua Fang & Xuezhe Wei & Haifeng Dai, 2019. "A Remaining Discharge Energy Prediction Method for Lithium-Ion Battery Pack Considering SOC and Parameter Inconsistency," Energies, MDPI, vol. 12(6), pages 1-24, March.
    9. Abdel-Monem, Mohamed & Trad, Khiem & Omar, Noshin & Hegazy, Omar & Van den Bossche, Peter & Van Mierlo, Joeri, 2017. "Influence analysis of static and dynamic fast-charging current profiles on ageing performance of commercial lithium-ion batteries," Energy, Elsevier, vol. 120(C), pages 179-191.
    10. Gallo, A.B. & Simões-Moreira, J.R. & Costa, H.K.M. & Santos, M.M. & Moutinho dos Santos, E., 2016. "Energy storage in the energy transition context: A technology review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 65(C), pages 800-822.
    11. Yang, Ruixin & Xiong, Rui & He, Hongwen & Mu, Hao & Wang, Chun, 2017. "A novel method on estimating the degradation and state of charge of lithium-ion batteries used for electrical vehicles," Applied Energy, Elsevier, vol. 207(C), pages 336-345.
    12. Raijmakers, L.H.J. & Danilov, D.L. & Eichel, R.-A. & Notten, P.H.L., 2019. "A review on various temperature-indication methods for Li-ion batteries," Applied Energy, Elsevier, vol. 240(C), pages 918-945.
    13. Zhang, Yuan Ci & Briat, Olivier & Boulon, Loïc & Deletage, Jean-Yves & Martin, Cyril & Coccetti, Fabio & Vinassa, Jean-Michel, 2019. "Non-isothermal Ragone plots of Li-ion cells from datasheet and galvanostatic discharge tests," Applied Energy, Elsevier, vol. 247(C), pages 703-715.
    14. Liu, Lishuo & Feng, Xuning & Zhang, Mingxuan & Lu, Languang & Han, Xuebing & He, Xiangming & Ouyang, Minggao, 2020. "Comparative study on substitute triggering approaches for internal short circuit in lithium-ion batteries," Applied Energy, Elsevier, vol. 259(C).
    15. Efstathios E. Michaelides, 2021. "Thermodynamics, Energy Dissipation, and Figures of Merit of Energy Storage Systems—A Critical Review," Energies, MDPI, vol. 14(19), pages 1-41, September.
    16. Chunbo Zhang & Xiang Zhao & Romain Sacchi & Fengqi You, 2023. "Trade-off between critical metal requirement and transportation decarbonization in automotive electrification," Nature Communications, Nature, vol. 14(1), pages 1-16, December.
    17. Liang, Jialin & Gan, Yunhua & Tan, Meixian & Li, Yong, 2020. "Multilayer electrochemical-thermal coupled modeling of unbalanced discharging in a serially connected lithium-ion battery module," Energy, Elsevier, vol. 209(C).
    18. Yang, Chen, 2022. "Running battery electric vehicles with extended range: Coupling cost and energy analysis," Applied Energy, Elsevier, vol. 306(PB).
    19. Oh, Ki-Yong & Epureanu, Bogdan I., 2016. "Characterization and modeling of the thermal mechanics of lithium-ion battery cells," Applied Energy, Elsevier, vol. 178(C), pages 633-646.
    20. Dehghani-Sanij, A.R. & Tharumalingam, E. & Dusseault, M.B. & Fraser, R., 2019. "Study of energy storage systems and environmental challenges of batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 104(C), pages 192-208.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:appene:v:332:y:2023:i:c:s0306261922017512. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.