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Performance research on a power generation system using twin-screw expanders for energy recovery at natural gas pressure reduction stations under off-design conditions

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  • Yao, Sheng
  • Zhang, Yufeng
  • Deng, Na
  • Yu, Xiaohui
  • Dong, Shengming

Abstract

This paper has focused on the performance study of a power generation system for energy recovery at natural gas pressure reduction stations under off-design conditions. First, an experiment was carried out to test the off-design performance of a twin-screw expander prototype. Two empirical models based on the experimental data were built and validated to predict the inlet volume flow rate and the isentropic efficiency of the expander, separately. Then, a case study was presented at a natural gas pressure reduction station located in Jinan, China. The method of selecting the optimal inlet volume flow rate was presented and the thermodynamic analysis of the power generation system was performed, based on the operating data in a typical day. The results indicated that the total power output of the system based on the twin-screw expander prototype was around 147.33 kW·h in a typical day. Interestingly, high-pressure gas produced about 0.16 kW·h of electricity per cubic meter. Meanwhile, a very superior cold energy resource with a minimum temperature of −72 °C could be obtained incidentally. Moreover, the power generation system ran with high efficiency for mostofthetime, and the average energy and exergy efficiency of the system reached 96.09% and 66.00% respectively.

Suggested Citation

  • Yao, Sheng & Zhang, Yufeng & Deng, Na & Yu, Xiaohui & Dong, Shengming, 2019. "Performance research on a power generation system using twin-screw expanders for energy recovery at natural gas pressure reduction stations under off-design conditions," Applied Energy, Elsevier, vol. 236(C), pages 1218-1230.
    • Handle: RePEc:eee:appene:v:236:y:2019:i:c:p:1218-1230
    DOI: 10.1016/j.apenergy.2018.12.039
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    References listed on IDEAS

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    Cited by:

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    3. Wang, Chuang & Xing, Ziwen & Sun, Shizhong & He, Zhilong, 2020. "Loss analysis of oil-free twin-screw expanders for recovering energy in fuel cell systems by means of p-θ diagrams," Energy, Elsevier, vol. 201(C).
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    5. Lee, Sehyeok & Kim, Dohoon & Ha, Honggeun & Kim, Min Soo, 2023. "Pressure energy recovery of LNG integrated with multi-stage feedwater fuel preheaters in a combined cycle power plant," Energy, Elsevier, vol. 285(C).
    6. Xiong, Yaxuan & Zhang, Aitonglu & Peng, Xiaodong & Yao, Chenhua & Wang, Nan & Wu, Yuting & Xu, Qian & Ma, Chongfang, 2023. "Investigation of a sole gas expander for gas pressure regulation and energy recovery," Energy, Elsevier, vol. 281(C).
    7. Eyerer, Sebastian & Dawo, Fabian & Rieger, Florian & Schuster, Andreas & Aumann, Richard & Wieland, Christoph & Spliethoff, Hartmut, 2019. "Experimental and numerical investigation of direct liquid injection into an ORC twin-screw expander," Energy, Elsevier, vol. 178(C), pages 867-878.
    8. Piero Danieli & Gianluca Carraro & Andrea Lazzaretto, 2020. "Thermodynamic and Economic Feasibility of Energy Recovery from Pressure Reduction Stations in Natural Gas Distribution Networks," Energies, MDPI, vol. 13(17), pages 1-19, August.

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