IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v10y2016i1p6-d85916.html
   My bibliography  Save this article

Performance Study on a Single-Screw Expander for a Small-Scale Pressure Recovery System

Author

Listed:
  • Guoqiang Li

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Ministry of Education and Key Laboratory of Heat Transfer and Energy Conversion, Beijing Municipality, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing 100124, China)

  • Yuting Wu

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Ministry of Education and Key Laboratory of Heat Transfer and Energy Conversion, Beijing Municipality, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing 100124, China)

  • Yeqiang Zhang

    (School of Energy and Power Engineering, Zhengzhou University of Light Industry, No. 5 Dongfeng Road, Zhengzhou 450002, China)

  • Ruiping Zhi

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Ministry of Education and Key Laboratory of Heat Transfer and Energy Conversion, Beijing Municipality, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing 100124, China)

  • Jingfu Wang

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Ministry of Education and Key Laboratory of Heat Transfer and Energy Conversion, Beijing Municipality, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing 100124, China)

  • Chongfang Ma

    (Key Laboratory of Enhanced Heat Transfer and Energy Conservation, Ministry of Education and Key Laboratory of Heat Transfer and Energy Conversion, Beijing Municipality, College of Environmental and Energy Engineering, Beijing University of Technology, Beijing 100124, China)

Abstract

A single-screw expander with 195 mm diameter is developed to recover pressure energy in letdown stations. An experiment system is established using compressed air as a working fluid instead of natural gas. Experiments are conducted via measurements for important parameters, such as inlet and outlet temperature and pressure, volume flow rate and power output. The influence of inlet pressure and rotational speed on the performance are also analyzed. Results indicate that the single-screw expander achieved good output characteristics, in which 2800 rpm is considered the best working speed. The maximum volumetric efficiency, isentropic efficiency, overall efficiency, and the lowest air-consumption are 51.1 kW, 83.5%, 66.4%, 62.2%, and 44.1 kg/(kW·h), respectively. If a single-screw expander is adopted in a pressure energy recovery system applied in a certain domestic natural gas letdown station, the isentropic efficiency of the single-screw expander and overall efficiency of the system are found to be 66.4% and 62.2%, respectively. Then the system performances are predicted, in which the lowest methane consumption is 27.3 kg/(kW·h). The installed capacity is estimated as 204.7 kW, and the annual power generation is 43.3 MWh. In the next stage, a pressure energy recovery demonstration project that recycles natural gas will be established within China, with the single-screw expander serving as the power machine.

Suggested Citation

  • Guoqiang Li & Yuting Wu & Yeqiang Zhang & Ruiping Zhi & Jingfu Wang & Chongfang Ma, 2016. "Performance Study on a Single-Screw Expander for a Small-Scale Pressure Recovery System," Energies, MDPI, vol. 10(1), pages 1-14, December.
    • Handle: RePEc:gam:jeners:v:10:y:2016:i:1:p:6-:d:85916
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/10/1/6/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/10/1/6/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Lin, Wensheng & Zhang, Na & Gu, Anzhong, 2010. "LNG (liquefied natural gas): A necessary part in China's future energy infrastructure," Energy, Elsevier, vol. 35(11), pages 4383-4391.
    2. Kostowski, Wojciech J. & Usón, Sergio, 2013. "Thermoeconomic assessment of a natural gas expansion system integrated with a co-generation unit," Applied Energy, Elsevier, vol. 101(C), pages 58-66.
    3. Farzaneh-Gord, Mahmood & Deymi-Dashtebayaz, Mahdi, 2009. "A new approach for enhancing performance of a gas turbine (case study: Khangiran refinery)," Applied Energy, Elsevier, vol. 86(12), pages 2750-2759, December.
    4. Sanaye, Sepehr & Mohammadi Nasab, Amir, 2012. "Modeling and optimizing a CHP system for natural gas pressure reduction plant," Energy, Elsevier, vol. 40(1), pages 358-369.
    5. Bisio, G., 1995. "Thermodynamic analysis of the use of pressure exergy of natural gas," Energy, Elsevier, vol. 20(2), pages 161-167.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Zhilong He & Tao Wang & Xiaolin Wang & Xueyuan Peng & Ziwen Xing, 2018. "Experimental Investigation into the Effect of Oil Injection on the Performance of a Variable Speed Twin-Screw Compressor," Energies, MDPI, vol. 11(6), pages 1-14, May.
    2. Li, Yong & Xie, Gongnan & Sunden, Bengt & Lu, Yuanwei & Wu, Yuting & Qin, Jiang, 2018. "Performance study on a single-screw compressor for a portable natural gas liquefaction process," Energy, Elsevier, vol. 148(C), pages 1032-1045.
    3. Xiong, Yaxuan & Zhang, Aitonglu & Peng, Xiaodong & Yao, Chenhua & Wang, Nan & Wu, Yuting & Xu, Qian & Ma, Chongfang, 2023. "Investigation of a sole gas expander for gas pressure regulation and energy recovery," Energy, Elsevier, vol. 281(C).
    4. Tian, Yafen & Xing, Ziwen & He, Zhilong & Wu, Huagen, 2017. "Modeling and performance analysis of twin-screw steam expander under fluctuating operating conditions in steam pipeline pressure energy recovery applications," Energy, Elsevier, vol. 141(C), pages 692-701.
    5. Li, Guoqiang & Lei, Biao & Wu, Yuting & Zhi, Ruiping & Zhao, Yingkun & Guo, Zhiyu & Liu, Guangyu & Ma, Chongfang, 2018. "Influence of inlet pressure and rotational speed on the performance of high pressure single screw expander prototype," Energy, Elsevier, vol. 147(C), pages 279-285.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Jannatabadi, Mohsen & Farzaneh-Gord, Mahmood & Rahbari, Hamid Reza & Nersi, Abolfazl, 2018. "Energy and exergy analysis of reciprocating natural gas expansion engine based on valve configurations," Energy, Elsevier, vol. 158(C), pages 986-1000.
    2. Tian, Yafen & Xing, Ziwen & He, Zhilong & Wu, Huagen, 2017. "Modeling and performance analysis of twin-screw steam expander under fluctuating operating conditions in steam pipeline pressure energy recovery applications," Energy, Elsevier, vol. 141(C), pages 692-701.
    3. Xu, Xiao & Cai, Liang & Chen, Tao & Zhan, Zhixing, 2021. "Analysis and optimization of a natural gas multi-stage expansion plant integrated with a gas engine-driven heat pump," Energy, Elsevier, vol. 236(C).
    4. Lo Cascio, Ermanno & De Schutter, Bart & Schenone, Corrado, 2018. "Flexible energy harvesting from natural gas distribution networks through line-bagging," Applied Energy, Elsevier, vol. 229(C), pages 253-263.
    5. Yao, Sheng & Zhang, Yufeng & Deng, Na & Yu, Xiaohui & Dong, Shengming, 2019. "Performance research on a power generation system using twin-screw expanders for energy recovery at natural gas pressure reduction stations under off-design conditions," Applied Energy, Elsevier, vol. 236(C), pages 1218-1230.
    6. Li, Chenghao & Zheng, Siyang & Chen, Yufeng & Zeng, Zhiyong, 2021. "Proposal and parametric analysis of an innovative natural gas pressure reduction and liquefaction system for efficient exergy recovery and LNG storage," Energy, Elsevier, vol. 223(C).
    7. Lo Cascio, Ermanno & Von Friesen, Marc Puig & Schenone, Corrado, 2018. "Optimal retrofitting of natural gas pressure reduction stations for energy recovery," Energy, Elsevier, vol. 153(C), pages 387-399.
    8. Xiong, Yaxuan & An, Shuo & Xu, Peng & Ding, Yulong & Li, Chuan & Zhang, Qunli & Chen, Hongbing, 2018. "A novel expander-depending natural gas pressure regulation configuration: Performance analysis," Applied Energy, Elsevier, vol. 220(C), pages 21-35.
    9. Yahya Sheikhnejad & João Simões & Nelson Martins, 2020. "Energy Harvesting by a Novel Substitution for Expansion Valves: Special Focus on City Gate Stations of High-Pressure Natural Gas Pipelines," Energies, MDPI, vol. 13(4), pages 1-18, February.
    10. Davide Borelli & Francesco Devia & Margherita Marré Brunenghi & Corrado Schenone & Alessandro Spoladore, 2015. "Waste Energy Recovery from Natural Gas Distribution Network: CELSIUS Project Demonstrator in Genoa," Sustainability, MDPI, vol. 7(12), pages 1-17, December.
    11. Lee, Sehyeok & Kim, Dohoon & Ha, Honggeun & Kim, Min Soo, 2023. "Pressure energy recovery of LNG integrated with multi-stage feedwater fuel preheaters in a combined cycle power plant," Energy, Elsevier, vol. 285(C).
    12. Yao, Sheng & Zhang, Yufeng & Yu, Xiaohui, 2018. "Thermo-economic analysis of a novel power generation system integrating a natural gas expansion plant with a geothermal ORC in Tianjin, China," Energy, Elsevier, vol. 164(C), pages 602-614.
    13. Szymon Kuczyński & Mariusz Łaciak & Andrzej Olijnyk & Adam Szurlej & Tomasz Włodek, 2019. "Techno-Economic Assessment of Turboexpander Application at Natural Gas Regulation Stations," Energies, MDPI, vol. 12(4), pages 1-21, February.
    14. Alparslan Neseli, Mehmet & Ozgener, Onder & Ozgener, Leyla, 2017. "Thermo-mechanical exergy analysis of Marmara Eregli natural gas pressure reduction station (PRS): An application," Renewable and Sustainable Energy Reviews, Elsevier, vol. 77(C), pages 80-88.
    15. Zhang, Yi & Ji, Qiang & Fan, Ying, 2018. "The price and income elasticity of China's natural gas demand: A multi-sectoral perspective," Energy Policy, Elsevier, vol. 113(C), pages 332-341.
    16. Liang, Ying & Cai, Lei & Guan, Yanwen & Liu, Wenbin & Xiang, Yanlei & Li, Juan & He, Tianzhi, 2020. "Numerical study on an original oxy-fuel combustion power plant with efficient utilization of flue gas waste heat," Energy, Elsevier, vol. 193(C).
    17. Geng, Jiang-Bo & Ji, Qiang, 2014. "Multi-perspective analysis of China's energy supply security," Energy, Elsevier, vol. 64(C), pages 541-550.
    18. Luo, Sai & Xu, JingBo & Wang, Chen & Ji, Jie, 2023. "Experimental study of flame spread behavior and heat transfer mechanism over n-butanol fuel in trays of different widths," Energy, Elsevier, vol. 282(C).
    19. Tong, Weixin & Ji, Jie & Wang, Chen & Li, Chunxiao & Zhu, Jiping, 2023. "Experimental study on the combustion behaviors of continuous methanol spill fires on the vertical plane," Energy, Elsevier, vol. 285(C).
    20. He, Tianbiao & Zhou, Zhongming & Mao, Ning & Qyyum, Muhammad Abdul, 2024. "Transcritical CO2 precooled single mixed refrigerant natural gas liquefaction process: Exergy and Exergoeconomic optimization," Energy, Elsevier, vol. 294(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:10:y:2016:i:1:p:6-:d:85916. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.