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Techno-economic and environmental assessment of renewable jet fuel production in integrated Brazilian sugarcane biorefineries

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  • Klein, Bruno Colling
  • Chagas, Mateus Ferreira
  • Junqueira, Tassia Lopes
  • Rezende, Mylene Cristina Alves Ferreira
  • Cardoso, Terezinha de Fátima
  • Cavalett, Otavio
  • Bonomi, Antonio

Abstract

The use of renewable jet fuel (RJF) in substitution to fossil jet fuel is one of the main initiatives towards the reduction of impacts derived from carbon emissions by airline operations. This study compares different routes for RJF production integrated with sugarcane biorefineries in Brazil. Eight scenarios with sugarcane mills annexed to three ASTM−approved RJF production technologies, i.e. Hydroprocessed Esters and Fatty Acids (HEFA), Fischer-Tropsch Synthesis (FT), and Alcohol to Jet (ATJ), were assessed. Host mills were considered to crush four million tonnes of sugarcane/year and recover straw from the field. In the designed scenarios, HEFA routes processed palm, macauba, or soybean oils, while FT conversion was based on gasification of either sugarcane or eucalyptus lignocellulosic material, and ATJ converted isobutanol or ethanol into RJF. The biorefineries were assessed in terms of both economic and environmental performance, as well as towards their capability of substituting 5% of the consumption of jet fuel in Brazil in 2014 (equivalent to 375 million L/year). Considering the evaluated scenarios, HEFA-based biorefineries yielded the highest RJF production capacities: a single plant processing palm oil could supply 267 million L RJF/year (71% of the defined target). FT biorefineries presented the best economic performances, producing RJF at competitive cost but with a relatively low output. Finally, all conversion technologies were capable of producing RJF with low climate change impacts, with reductions of over 70% when benchmarked against fossil jet fuel. Carbon mitigation targets of the Brazilian aviation sector are further explored in this paper, showing the dimension of the effort in the coming years for fossil jet fuel replacement in commercial flights. The availability of sugarcane and other biomasses in the country makes Brazil a potentially important player for the deployment of large-scale projects with reasonable RJF market prices and reduced CO2 emissions for both internal and external markets.

Suggested Citation

  • Klein, Bruno Colling & Chagas, Mateus Ferreira & Junqueira, Tassia Lopes & Rezende, Mylene Cristina Alves Ferreira & Cardoso, Terezinha de Fátima & Cavalett, Otavio & Bonomi, Antonio, 2018. "Techno-economic and environmental assessment of renewable jet fuel production in integrated Brazilian sugarcane biorefineries," Applied Energy, Elsevier, vol. 209(C), pages 290-305.
    • Handle: RePEc:eee:appene:v:209:y:2018:i:c:p:290-305
    DOI: 10.1016/j.apenergy.2017.10.079
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    9. Ahmad, Salman & Ouenniche, Jamal & Kolosz, Ben W. & Greening, Philip & Andresen, John M. & Maroto-Valer, M. Mercedes & Xu, Bing, 2021. "A stakeholders’ participatory approach to multi-criteria assessment of sustainable aviation fuels production pathways," International Journal of Production Economics, Elsevier, vol. 238(C).
    10. de Souza, Lorena Mendes & Mendes, Pietro A.S. & Aranda, Donato A.G., 2018. "Assessing the current scenario of the Brazilian biojet market," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 426-438.
    11. Song, Miaojia & Zhang, Xinghua & Chen, Yubao & Zhang, Qi & Chen, Lungang & Liu, Jianguo & Ma, Longlong, 2023. "Hydroprocessing of lipids: An effective production process for sustainable aviation fuel," Energy, Elsevier, vol. 283(C).
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    15. Wang, Hongliang & Yang, Bin & Zhang, Qian & Zhu, Wanbin, 2020. "Catalytic routes for the conversion of lignocellulosic biomass to aviation fuel range hydrocarbons," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    16. Bressanin, Jéssica Marcon & Guimarães, Henrique Real & Chagas, Mateus Ferreira & Sampaio, Isabelle Lobo de Mesquita & Klein, Bruno Colling & Watanabe, Marcos Djun Barbosa & Bonomi, Antonio & Morais, E, 2021. "Advanced technologies for electricity production in the sugarcane value chain are a strategic option in a carbon reward policy context," Energy Policy, Elsevier, vol. 159(C).
    17. Jéssica Marcon Bressanin & Bruno Colling Klein & Mateus Ferreira Chagas & Marcos Djun Barbosa Watanabe & Isabelle Lobo de Mesquita Sampaio & Antonio Bonomi & Edvaldo Rodrigo de Morais & Otávio Cavalet, 2020. "Techno-Economic and Environmental Assessment of Biomass Gasification and Fischer–Tropsch Synthesis Integrated to Sugarcane Biorefineries," Energies, MDPI, vol. 13(17), pages 1-22, September.
    18. Braun, Matthias & Grimme, Wolfgang & Oesingmann, Katrin, 2024. "Pathway to net zero: Reviewing sustainable aviation fuels, environmental impacts and pricing," Journal of Air Transport Management, Elsevier, vol. 117(C).
    19. Ricardo Vargas-Carpintero & Thomas Hilger & Karen Tiede & Carolin Callenius & Johannes Mössinger & Roney Fraga Souza & Juan Carlos Barroso Armas & Frank Rasche & Iris Lewandowski, 2022. "A Collaborative, Systems Approach for the Development of Biomass-Based Value Webs: The Case of the Acrocomia Palm," Land, MDPI, vol. 11(10), pages 1-31, October.
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