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Is there a future for enzymatic biodiesel industrial production in microreactors?

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  • Budžaki, Sandra
  • Miljić, Goran
  • Tišma, Marina
  • Sundaram, Smitha
  • Hessel, Volker

Abstract

The main problems of the conventional biodiesel production technology are high production costs and energy consumption, long residence time, and low efficiency. In order to overcome those problems and to improve the biodiesel production process from the ecological and economical points of view, intensive research activities on the development of new, sustainable technologies are undergone. Microreactors are known to increase the dispersion of two phases considerably as needed for the biodiesel reactants (alcohol and oil). This provides much higher interface area that by elimination of mass-transfer hindrance has shown to lead to shorter reaction time. On this background, this study gives (a) an overview of today’s industrial biodiesel production, (b) the vision of small-scaled, intensified (micro) flow reactors as integral element in translatable biodiesel factories, (c) the advantages and disadvantages of the lipase catalysed transesterification process in microreactors as chosen case of study, and (d) cost analysis of biodiesel production for the showcase estimating the performance of industrial-scale in enzyme packed-bed microreactors.

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  • Budžaki, Sandra & Miljić, Goran & Tišma, Marina & Sundaram, Smitha & Hessel, Volker, 2017. "Is there a future for enzymatic biodiesel industrial production in microreactors?," Applied Energy, Elsevier, vol. 201(C), pages 124-134.
    • Handle: RePEc:eee:appene:v:201:y:2017:i:c:p:124-134
    DOI: 10.1016/j.apenergy.2017.05.062
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    1. Budžaki, Sandra & Miljić, Goran & Sundaram, Smitha & Tišma, Marina & Hessel, Volker, 2018. "Cost analysis of enzymatic biodiesel production in small-scaled packed-bed reactors," Applied Energy, Elsevier, vol. 210(C), pages 268-278.
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    4. Omar Aboelazayem & Mamdouh Gadalla & Basudeb Saha, 2022. "Comprehensive Optimisation of Biodiesel Production Conditions via Supercritical Methanolysis of Waste Cooking Oil," Energies, MDPI, vol. 15(10), pages 1-22, May.
    5. Mukhtar, Ahmad & Saqib, Sidra & Mubashir, Muhammad & Ullah, Sami & Inayat, Abrar & Mahmood, Abid & Ibrahim, Muhammad & Show, Pau Loke, 2021. "Mitigation of CO2 emissions by transforming to biofuels: Optimization of biofuels production processes," Renewable and Sustainable Energy Reviews, Elsevier, vol. 150(C).
    6. Silitonga, A.S. & Shamsuddin, A.H. & Mahlia, T.M.I. & Milano, Jassinne & Kusumo, F. & Siswantoro, Joko & Dharma, S. & Sebayang, A.H. & Masjuki, H.H. & Ong, Hwai Chyuan, 2020. "Biodiesel synthesis from Ceiba pentandra oil by microwave irradiation-assisted transesterification: ELM modeling and optimization," Renewable Energy, Elsevier, vol. 146(C), pages 1278-1291.
    7. Dutra, Luciana da Silva & Costa Cerqueira Pinto, Martina & Cipolatti, Eliane Pereira & Aguieiras, Erika Cristina G. & Manoel, Evelin Andrade & Greco-Duarte, Jaqueline & Guimarães Freire, Denise Maria , 2022. "How the biodiesel from immobilized enzymes production is going on: An advanced bibliometric evaluation of global research," Renewable and Sustainable Energy Reviews, Elsevier, vol. 153(C).
    8. Feng, Weiliang & Xiong, Huan & Wang, Weiguo & Duan, Xiaoling & Yang, Tong & Wu, Cheng & Yang, Fang & Xiong, Jing & Wang, Teilin & Wang, Cunwen, 2019. "Energy consumption analysis of lipid extraction from black soldier fly biomass," Energy, Elsevier, vol. 185(C), pages 1076-1085.
    9. Bazgha Ijaz & Muhammad Asif Hanif & Umer Rashid & Muhammad Zubair & Zahid Mushtaq & Haq Nawaz & Thomas Shean Yaw Choong & Imededdine Arbi Nehdi, 2020. "High Vacuum Fractional Distillation (HVFD) Approach for Quality and Performance Improvement of Azadirachta indica Biodiesel," Energies, MDPI, vol. 13(11), pages 1-15, June.
    10. Metawea, Rodaina & Zewail, Taghreed & El-Ashtoukhy, El-Sayed & El Gheriany, Iman & Hamad, Hesham, 2018. "Process intensification of the transesterification of palm oil to biodiesel in a batch agitated vessel provided with mesh screen extended baffles," Energy, Elsevier, vol. 158(C), pages 111-120.
    11. Talebian-Kiakalaieh, Amin & Amin, Nor Aishah Saidina & Rajaei, Kourosh & Tarighi, Sara, 2018. "Oxidation of bio-renewable glycerol to value-added chemicals through catalytic and electro-chemical processes," Applied Energy, Elsevier, vol. 230(C), pages 1347-1379.
    12. Feng, Weiliang & Xiong, Huan & Wang, Weiguo & Duan, Xiaoling & Yang, Tong & Wu, Cheng & Yang, Fang & Wang, Teilin & Wang, Cunwen, 2020. "A facile and mild one-pot process for direct extraction of lipids from wet energy insects of black soldier fly larvae," Renewable Energy, Elsevier, vol. 147(P1), pages 584-593.
    13. Tamošiūnas, Andrius & Gimžauskaitė, Dovilė & Uscila, Rolandas & Aikas, Mindaugas, 2019. "Thermal arc plasma gasification of waste glycerol to syngas," Applied Energy, Elsevier, vol. 251(C), pages 1-1.
    14. Tran, Nghiep Nam & Tišma, Marina & Budžaki, Sandra & McMurchie, Edward J. & Gonzalez, Olivia Maria Morales & Hessel, Volker & Ngothai, Yung, 2018. "Scale-up and economic analysis of biodiesel production from recycled grease trap waste," Applied Energy, Elsevier, vol. 229(C), pages 142-150.

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