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POLC-A: an assessment of POLCA’s authorization element

Author

Listed:
  • Matthias Thürer

    (Jinan University (Zhuhai Campus))

  • Nuno O. Fernandes

    (Instituto Politécnico de Castelo Branco)

  • Mark Stevenson

    (Lancaster University)

  • Cristovao Silva

    (CEMUC - University of Coimbra)

  • Silvio Carmo-Silva

    (University of Minho)

Abstract

POLCA (i.e. Paired-cell Overlapping Loops of Cards with Authorization) is a card-based production control approach developed to support the adoption of Quick Response Manufacturing. POLCA’s control mechanism is unique since it combines a card-based element (the paired cell overlapping loops of cards) with a higher-level Material Requirements Planning system for release authorization. POLCA has been applied in practice and evaluated in research, but the loops of cards element (POLC) has been adopted without the authorization element (A). In response, we use simulation to evaluate the effect of POLCA’s authorization element. We show that this element has a direct detrimental effect on percentage tardy and mean tardiness performance. While the literature argues that the authorization element should be an integral part of POLCA, our results suggest the opposite. This has important implications for research and practice. Instead of using POLCA with its authorization element, it is preferable to combine POLC—the card-based element—with a shop floor dispatching rule.

Suggested Citation

  • Matthias Thürer & Nuno O. Fernandes & Mark Stevenson & Cristovao Silva & Silvio Carmo-Silva, 2019. "POLC-A: an assessment of POLCA’s authorization element," Journal of Intelligent Manufacturing, Springer, vol. 30(6), pages 2435-2447, August.
    • Handle: RePEc:spr:joinma:v:30:y:2019:i:6:d:10.1007_s10845-018-1402-2
    DOI: 10.1007/s10845-018-1402-2
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    References listed on IDEAS

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    1. Land, Martin J. & Stevenson, Mark & Thürer, Matthias & Gaalman, Gerard J.C., 2015. "Job shop control: In search of the key to delivery improvements," International Journal of Production Economics, Elsevier, vol. 168(C), pages 257-266.
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    6. Land, Martin J. & Gaalman, Gerard J. C., 1998. "The performance of workload control concepts in job shops: Improving the release method," International Journal of Production Economics, Elsevier, vol. 56(1), pages 347-364, September.
    7. Nico Vandaele & Inneke Van Nieuwenhuyse & Diederik Claerhout & Rony Cremmery, 2008. "Load-Based POLCA: An Integrated Material Control System for Multiproduct, Multimachine Job Shops," Manufacturing & Service Operations Management, INFORMS, vol. 10(2), pages 181-197, September.
    8. Fernandes, Nuno Octavio & do Carmo-Silva, Silvio, 2006. "Generic POLCA--A production and materials flow control mechanism for quick response manufacturing," International Journal of Production Economics, Elsevier, vol. 104(1), pages 74-84, November.
    9. Nuno O. Fernandes & Martin J. Land & S. Carmo-Silva, 2016. "Aligning workload control theory and practice: lot splitting and operation overlapping issues," International Journal of Production Research, Taylor & Francis Journals, vol. 54(10), pages 2965-2975, May.
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